Symptoms, Troubleshooting & repair, Caution – Lincoln Electric IDEALARC R3R-500 User Manual

Page 38

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TROUBLESHOOTING & REPAIR

F-4

F-4

IDEALARC R3R

Observe Safety Guidelines

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
216-383-2531 or 1-800-833-9353.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

OUTPUT PROBLEMS

Major physical or electrical dam-
age is evident when the sheet
metal cover(s) are removed.

1. Contact your local authorized

Lincoln Electric Field Service
Facility for technical assistance.

1. Contact the Lincoln Electric

Service Department, 216-383-
2531 or 1-800-833-9353
(WELD).

Machine is dead – no output – no
fan – no pilot light.

1. Make sure that the input power

switch is in the “ON” position.

2. Check the three-phase input

voltage at the machine. Input
voltage must match the rating
plate and the reconnect panel.

3. Check for blown or missing

fuses in the input lines.

1. Check the input power switch

(S1) for proper operation. See
the Wiring Diagram.

2. Check the leads associated

with the power switch (S1) and
the control transformer (T2) for
loose or faulty connections.
See the Wiring Diagram.

3. Perform the Control Trans-

former Test.

The machine is dead - not output -
no fan - the pilot light is on. The
amber temperature light is NOT on.

1. Check the three-phase voltage

at the machine. Input voltage
must match the rating plate and
the reconnect panel.

2. Check for blown or missing

fuses in the input lines.

1. Perform the Input Contactor

Test.

2. Check the associated leads for

loose or faulty connections
between the input contactor
(CR1), the reconnect panel and
the main transformer. See the
Wiring Diagram.

3. Perform the Main Transformer

Test.

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