Troubleshooting & repair, Static scr/diode rectifier bridge test (continued) – Lincoln Electric IDEALARC R3R-500 User Manual

Page 61

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TROUBLESHOOTING & REPAIR

F-27

F-27

IDEALARC R3R

STATIC SCR/DIODE RECTIFIER BRIDGE TEST (continued)

7. Remove the red insulating paint from the

heat sink test points. See Figure F.15.

NOTE: Do not disassemble the heat sink.

8. Measure the resistance from the anode to

the cathode of SCR 1 using an analog
volt/ohmmeter (multimeter) set at R x 1000
scale. See Figure F.15.

a.

Reverse the meter leads and measure
the resistance from the cathode to the
anode of SCR 1. See Figure F.15.

b.

If a low resistance is measured in
either meter polarity, SCR1 is faulty.
Replace SCR 1.

9. Test the resistance of SCR 2 and SCR 3

using the same procedure described in
Step 8.

10. Measure the resistance of diode D1 from

anode (+probe) to cathode (-probe) using
an analog ohmmeter set at R x 1000 scale.
The resistance should be low. See Figure
F.15.

a.

Reverse the meter leads and measure
the resistance from cathode (+probe)
to anode (-probe) of diode D1. The
resistance should be high. See Figure
F.15.

b.

If a low resistance is measured in both
meter polarities, diode D1 is shorted.
Replace diode D1.

c.

If a high resistance is measured in both
meter polarities, diode D1 is open.
Replace diode D1.

11. Test diodes D2, D3 and D4 for proper oper-

ation using the same procedure described
in Step 10.

12. Reconnect all leads and molex plugs.

Resolder lead #204 at resistor R3.

13. If this test did not identify the problem or to

further test the SCRs, go to the Active
SCR Test.

FIGURE F.15 – HEAT SINK AND SCR TEST POINTS

REMOVE
INSULATING
PAINT

CATHODE

ANODE

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