Troubleshooting & repair, Active scr test (continued) – Lincoln Electric IDEALARC R3R-500 User Manual

Page 63

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TROUBLESHOOTING & REPAIR

F-29

F-29

IDEALARC R3R

ACTIVE SCR TEST (continued)

TEST PROCEDURE

1. Disconnect the main input supply power to

the machine.

2. With the 5/16” nut driver, remove the case

top and sides. Remove the screws holding
the front panel and lower the panel.

3. Disconnect the welding cables from the

welding output terminals.

4. Locate and remove molex plug P4 from con-

trol board G2206. See Figure F.16.

If the machine has control board G1575, dis-
connect the individual gate leads G1, G2,
and G3 and also lead #204. See Figure F.17.

5. Locate and remove molex plug P5 from

snubber board M15370. See Figure F.18. If
the machine has snubber board M14215, it
will be necessary to label and disconnect
lead #204 from the output shunt. Be sure to
disconnect the #204 lead that runs
between the snubber board and the out-
put shunt.

6. Locate and remove lead #204 from resistor

R3 (40 ohms, 50 Watts). See Figure F.19.

FIGURE F.16 – CONTROL BOARD PLUG

P1 AND P3 LOCATIONS

FIGURE F.19 – RESISTOR R3 LOCATION

FIGURE F.18 – SNUBBER BOARD PLUG

P5 LOCATION

RESISTOR R3

R3R CONTROL

G2206 - [

]

Plug P3

Plug P4 (Removed)

FIGURE F.17 – CONTROL BOARD

G1575 LEAD LOCATIONS

R3R CONTROL

G1575 - [

]

G1

G2

G3

M15370-[ ] SNUBBER

Plug P5

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