Troubleshooting & repair, Static scr/diode rectifier bridge test (continued) – Lincoln Electric IDEALARC R3R-500 User Manual

Page 59

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TROUBLESHOOTING & REPAIR

F-25

F-25

IDEALARC R3R

STATIC SCR/DIODE RECTIFIER BRIDGE TEST (continued)

FIGURE F.11 – CONTROL BOARD

G2206 PLUG P4 LOCATION

TEST PROCEDURE

1. Disconnect the main input supply power to

the machine.

2. With the 5/16” nut driver, remove the case

top and sides and lower the front panel.

3. Disconnect the welding cables from the

welding output terminals.

4. Disconnect molex plug P4 from control board

G2206. See Figure F.11. If the machine has
control board G1575, disconnect the individ-
ual gate leads G1, G2, G3, and also lead
#204. See Figure F.12.

5. Locate and remove molex plug P5 from

snubber board M15370. See Figure F.13. If
the machine has snubber board M14215,
label and disconnect Lead #204 from the out-
put shunt. Be sure to disconnect the #204
lead that runs between the snubber board
and the output shunt.

6. Locate and remove lead #204 from resistor

R3 (40 ohms, 50 watts). See Figure F.14. On
R3 reassembly, resolder this lead.

R3R CONTROL

G2206 - [

]

Plug P3

Plug P4 (Removed)

FIGURE F.12 – CONTROL BOARD

G1575 LEAD LOCATIONS

R3R CONTROL

G1575 - [

]

G1

G2

G3

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