Electrical diagrams, Schematic - complete machine, Enhanced diagram – Lincoln Electric INVERTEC SVM158-A User Manual

Page 149: V350-pro

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ELECTRICAL DIAGRAMS

G-3

V350-PRO

SCHEMATIC - COMPLETE MACHINE

G4093

B

SPI

POWER

SUPPLY

GREEN

L3

G

GND

POWER

BOARD

(+)15 VOLT SPI

GROUND SPI

MOSI

SCK

(+)5 VOLT SPI

MISO

CS3

CS2

CS1

/SS

FAN

FAN

32A

31B

A

H1

C

B

A

BLACK

RED

WHITE

SNB

B1

X1

0

X4

0

X3

0

X2

0

66

65

66B

65B

41A

54

406

405

403

402

401

PULSE TRANSFORMER GATE DRIVE

PRIMARY CURRENT SENSE #2 (+)

VOLTAGE / FREQUENCY CONVERTER #2 (-)

VOLTAGE / FREQUENCY CONVERTER #2 (+)

PRIMARY CURRENT SENSE #2 (-)

J6-15

801
802

804

806

PRIMARY CURRENT SENSE #1 (+)

VOLTAGE / FREQUENCY CONVERTER #1 (-)

VOLTAGE / FREQUENCY CONVERTER #1 (+)

609

602

616

608

1001
1002

505

502

505

506

503

506

xxx

xxx

x

POWER DOWN SIGNAL

J42-4

J4-1

J4-2

J4-3

GND SPI (b)

+15V SPI (b)

+5V SPI (b)

J10A-2

J10A-1

J6-8

J6-16

J6-2

609
602
616
608

1001

1002

PRIMARY CURRENT SENSE #1 (-)

+15V

MAIN RELAY CONTROL

J6-9

I OUT

-15V

GND

+15V

J90-4

J90-3

J90-2

J90-1

MA

IN T

RA

N

SF

O

R

M

ER

J21-2

SOFT

START

J20

-3

J20

-7

(+)

(-)

PU

LSE

TR

A

N

SF

OR

ME

R

J20

-5

J20

-1

FA

N

P

O

W

E

R

FA

N CONT

ROL

J20

-6

J20

-2

CR1

J20-8

J20-4

J21-3

J21-7

J21-6

FAN

J22

-3

J2

2-

2

J2

2-

1

J22

-4

J43-9

J43-4

J43-12

J43-6

GND (d)

+20 (d)

+

GAS SOLENOID

553

554

SUPPLY

POWER

CHOPPER

GND (c)

+20 (c)

J43-1

J43-7

J43-2

J43-8

S1

R1

903B

901B

901A

903A

21

3.5A

6A

CB1

RS232

SUPPLY

+5 RS232 (e)

GND (e)

+5 SPI (b)

+15 SPI (b)

SPI GND (b)

SUPPLY

POWER

CONTROL

MACHINE

J43-3

GND (a)

-15 (a)

+5 (a)

+15 (a)

J42-2

J42-5

J42-3

J42-1

J41-1

J41-2

REMOTE BOARD

SNUBBER
BOARD

REACTOR

REACTOR

INPUT
LINES

DISPLAY PANEL

J7-15

+ 15 (a)

S

X3

X2

X1

X4

S

B

K

-I

N

F

R

-I

N

S

2

3

S

B-

IN

S

A-

O

U

T

6

7

S

A-

IN

S

B-

O

U

T

INPUT SWITCH

TP3

TP1

AC3

AC1

L3

V

W

L1

L2

AC2

POS

NEG

U

J21-1

J21-5

J21-8

J21-4

Shown connected for

200 - 240 Volt Input Voltage

RECONNECT SWITCH

CR1

MAIN

INPUT

RELAY

V/F CONVERTER # 1

V/F CONVERTER # 2

SWITCH BOARD

+

-

202

208

+

-

+

J4-5

J4-6

J4-11

J4-10

J4-8

J4-12

J5-2

J5-3

J4-7

J7-16

J6-5

J6-11

J6-7

J6-12

J10B-2

J10B-1

J6-10

J3-10

J3-9

J3-8

J3-7

J3-6

J3-5

J3-4

J3-3

J3-2

J3-1

J9-3

J9-1

J8-6

J8-4

J8-2

-

203

207

201

204

xxxxx

xx

206

209

205

MAIN CHOKE

THERMOSTAT

VOLTS

T

H

E

R

M

A

L

POWERDOWN SIGNAL (HIGH=RUN)

801
802

804

806

901
903

610

1010

503

502

GND (a)

GND (e)

TRANSDUCER

CURRENT

FAN CONTROL

GND (a)

PULSE TRANSFORMER GATE DRIVE

SOFT START CONTROL

CONTROL BOARD COMMON

THERMOSTAT

THERMOSTAT

407
412

716

605

715

611

607

615

612

1020

(+) STUD VOLTAGE SENSE
(-) STUD VOLTAGE SENSE

+5V RS232 (e)

+5V (a)

411

410

408

ON "CE" MODELS.

N.A. PC BOARD COMPONENTS SHOWN FOR REFERENCE

NOTES :

-15V

+15V

CURRENT FEEDBACK ( 4V=500A )

TP3

C2/TP2

C1/TP1

J8-1

160J

320V

600V

.05uF

80J

150V

160J

320V

600V

.05uF

CONTROL BOARD

+15V (a)

-15V (a)

POSITIVE

-

NEGATIVE

+

C

O

M

2

J5

2-

5

42

J5

2-

14

J5

2-

7

24

31

C

O

M

1

J5

2-

16

54

1

J5

2-

11

11

5V

J5

2-

1

53

2

(4

40

-4

60

)

H

5

(5

50

-5

75

)

H

6

24

V

28

V

42

V

(3

80

-4

15

)

(2

20

-2

30

)

(2

00

-2

08

)

H

4

H

3

H

2

H

1

3.5A

AUXILIARY
TRANSFORMER

AMPHENOLS ARE VIEWED FROM FRONT OF MACHINE

AMPS

4200 uF

4200 uF

+40 VDC

25

0

O

hm

s

115 VAC

SPI CIRCUIT

406

405

403

402

401

407
412

411

410

408

J3

31

-1

1

J3

31

-1

0

J3

31

-9

J3

31

-8

J3

31

-2

J3

31

-6

J3

31

-5

J3

31

-4

J3

31

-3

graphical representation

S

O

LE

N

O

ID

C

O

IL

(

+)

6

P

IN

'S

"

4"

L

E

A

D

"7

7"

L

E

A

D

14

P

IN

'S

"

76

"

LE

A

D

"2

"

LE

A

D

14

P

IN

'S

"

4"

L

E

A

D

S

O

LE

N

O

ID

C

O

IL

(

-)

"7

5"

L

E

A

D

6

P

IN

'S

"

76

"

LE

A

D

+10 Volts

of potentiometer connection

610

1010

716

605

715

611

607

615

612

1020

OUTPUT
DIODES

+

-

4200 uF

4200 uF

54

N.B. INPUT POWER LINE FILTER IS PRESENT ONLY

N.C. ON "CE" MODELS, MOV's ARE IN THE INPUT POWER

LINE FILTER.

ONLY. ALL COMPONENTS ARE NOT SHOWN.

TP2

(BROWN)

(BLACK)

(BLUE)

(GREEN/YELLOW)

6 PIN REMOTE

C

D

E

B

F

A

WIRE FEEDER REMOTE

C

D

E

B

L

M

F

K

N

G

J

I

H

A

276

R5

10K/2W

OUTPUT CONTROL

277 275

13

25

14

1

OR

ADVANCED PROCESS PANEL

21

75A

75A

75

77

76

4

2

ELECTRICAL SYMBOLS PER E1537

6

12

CONNECTOR CAVITY NUMBERING SEQUENCE
(VIEWED FROM COMPONENT SIDE OF BOARD)

J4, J43, J331

1

7

J8,J20, J21

4

8

1

5

J9,J42,P53

3

6

1

4

J2,J5,J11,

J22,J41,

J311,P55

2

1

4

3

J31,J33,

J34,J37

6

5

10

1

J1,J6,J7, J332, J333, P52

8

16

1

9

J10A,
J10B

2

1

ALL MACHINES
OPTION
COMPONENT OUTLINE

LEGEND

77A

CB3

532

32 32A

541

41

41A

41

31B

42

32

31

2B 2A

4A

76A

24

+15

+15

J2-4

J2-3

J2-1

MODE PANEL

J61-4

J61-14

J61-12

+15V

+10V

+15V

J61-5

MODE

SWITCH

+10V

J61-13

HOT

START

LED 1

J61-3

LED 2

+15V

J61-2

LED 3

+15V

J61-1

LED 4

+15V

J61-6

LED 5

+15V

J61-7

J61-15

+10V

ARC

CONTROL

REMOTE

J60B-1

+15V

J60B-4

J60B-2

LOCAL

J60B-3

+15V

WELD TERMINALS

REMOTE

J60A-1

J60A-4

J60A-2

ON

J60A-3

+15V

+15V

+15V

+15V

4A

553

554

75

2 77

4

76

76A

N.D.

+15V

+15V

3303
3315
3312

3304

SPI CIRCUIT

SPI CIRCUIT

SPI
CIRCUIT

3313

3316

3314

3305

J333-12

J333-8

J333-7

J333-6
J333-5

J333-4
J333-3

J333-16

J333-15
J333-14

J333-13

3316

277

275

3315

3314
3313
3312

276

3303

3304

3305

J332-14
J332-13
J332-12

J332-1

J332-2

J332-7

J332-6
J332-5

J332-4
J332-3

3201

3202

3207

3216

3215

J332-16
J332-15

J332-11

3216

3215

3213

3211

3212

3207
3206
3205

3204
3203
3202
3201

3212

3206

3204

3213

3213

3215

CB2

J333-1

J333-2

N.D.

N.D.

N.D.

251

253

254

251

253

254

J61

J60-A, J60-B

15

1

1

5

N.D. THE SPI CIRCUIT PIN ASSIGNMENTS ARE SHOWN AT

THE CONTROL PCB. THIS PIN ASSIGNMENT IS THE SAME

FOR ALL THE SPI CONNECTORS.

N.B.

N.C.

CE COLORS IN
PARANTHESYS

CONSTRUCTION MODELS DO NOT HAVE CB1, CB2
OR REMOTE, LEAD 532 GOES TO J22 AND LEAD 541
GOES TO THE CONTROL RECTIFIER IN THE
CONSTRUCTION MODEL.

Dashed lines represent
copper bus connections.

G-3

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

Enhanced Diagram

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