Wire drive, Control box, Electrical diagrams – Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A User Manual
Page 137: Schematic - power feed 10m single boom feeder, Power feed 10m single/dual
ELECTRICAL DIAGRAMS
G-7
POWER FEED 10M SINGLE/DUAL
SCHEMATIC - ENTIRE MACHINE - CODE 11193 (G5002)
G500
2
ENGINEERING CONTROLLED
MANUFACTURER:
No
C
HANGE DETAIL: ADDED CAPACITOR WITH NOTE N.E., TOROID AND J83 JUMPER
B
THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND
CIRCUITRY MAY BE
DIFFERENT
FROM AN ACTUAL MACHINE.
G5002
POWER FEED 10M SINGLE (BOOM)
MACHINE SCHEMATIC
NONE
G4439
TJP
McQuerry
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM37939
1
PAGE ___ OF ___
1
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
3/2/2006
LEAD COLOR CODE:
B-BLACK
R-RED
U-BLUE
W-WHITE
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1
6
7
1
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
J86
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF P.C. BOARD)
J81,J82
6
5
10
1
3
4
1
2
J85,J87
9
8
16
1
4
6
1
3
J84,J810
5
4
8
1
J1,J83,J88
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
COLOR CODE
B -
BLACK
W -
WHITE
R -
RED
U -
BLUE
J2,J811
1
2
6J83
2J83
3J83
551
553
LOCATION: WIRE
DRIVE FRONT
(SCHEMATIC M19487)
1J88
8J84
518
4J83
554
POSITIONS 1-8 ARE UNUSED
KEEP "IN" OFF POSITION
MOTOR -
GAS SOLENOID +
GAS SOLENOI
D -
4J88
1J83
550
MOTOR +
1J85
2J85
543
570C
7J84
4J84
537
534
1J84
531
5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
LOCATION: WIRE
DRIVE FRONT
-
+
DIODE BRIDGE
(DIVIDER PANEL)
5J83
640A
554
1
2
3
4
R
U
B
R
U
B
TACH
MOTOR / GEARBOX
5-32 VDC
1.8 OHMS
13 SECOND AVERAGE CURRENT
LIMIT = 6.3A
(LIMIT IS SOFTWARE SET)
PWM CONTROLLED
6.5 VDC WHEN GAS IS
FLOWING. COIL
MEASURES 21 OHMS.
12 VDC COIL
(WIRE DRIVE REAR)
B W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
532B
570
2J1
1J1
6J1
3J1
4J1
VOLTAGE SENSE
SELECT P.C. BOARD
J2
2J2
(SCHEMATIC S24779)
GND
513
67A
514
500B
FEED
PLATE
CABLE CONNECTION
INPUT ELECTRODE
67A
B
C
D
E
541
A
542
67
67B
500
540
500B
TOROID
13J85
14J85
1J82
2J82
3J82
4J82
1J81
2J81
3J81
4J81
67B
O
V
W
H
EN
"O
N
"
+
15
V
C
AN
C
AN
CO
M
+4
0
VD
C
541
540 500 542
5 PIN ARCLINK CONNECTOR
E
D
C
B
532
A
570D
543
{
{
TRIGGER
DUAL
PROCEDURE
570A
570
SHUTDOWN INPUT (DISCONNECT FOR
FLOW SWITCH CONNECTION)
0V TO COMMON WHEN
SWITCH CLOSED
+15VDC
9J85
6J85
5J84
579A
N.C.
COLD INCH
GAS PURGE
579
586
535
+15VDC
SIGNAL
+5VDC
ARC VOLTAGE
FEEDBACK
SEE ERROR TABLE
IN IM MANUAL
GAS
PERFORMS ALL USER
INTERFACE, WIRE DRIVE, AND
GAS SOLENOID CONTROL
FUNCTIONS.
ARC VOLTAGE
FEEDBACK
CASE
MOTORS WILL NOT RUN
IF DIODE IS OPEN,
REVERSED, OR
DISCONNECTED
PROVIDES ISOLATION
BETWEEN MOTOR AND
BOARD 40VDC SUPPY
S1
OFF
ON
1 2 3 4 5 6 7 8
8
9
10
4
3
6
7
2
1
5
J86
SHIELDED CABLE
541E
542E
500E
540E
54
2D
54
1D
54
0D
50
0D
A B C D E
P2
67
54
2E
54
1E
54
0E
50
0E
A B C D E
P1
67
WIRE
DRIVE
1
+15V
2
+5V
3
/SS
4
CS1
5
CS2
6
CS3
7
MISO
8
SCK
9
MOSI
10
COM
FOR ALL FLEX AND
SHIELDED CABLE
LOCATION:LOWER FRONT
OPTIONAL MEMORY P.C. BOARD
(SCHEMATIC:L11897)
FLEX
FLEX
S9
MSP4 P.C. BOARD
(SCHEMATIC:G4456)
PUSHBUTTON
TYPICAL CONNECTION
TO POWER SOURCE
ARC CONTROL
LED
START
OPTIONS LED
SETUP LED
LEDS
INFRARED
TRANSCEIVER
(WIRELESS
COMMUNICATION)
16 DETENT
ENCODER
SEVEN SEGMENT AND
ALPHA NUMERIC DISPLAY
LED DISPLAY
LED DISPLAY
PUSHBUTTON
LEDS
WELD MODE
LED
END
OPTIONS LED
1
2
O
N
SINGLE
HEAD
DUAL
HEAD
FEEDER
FUTURE
S9
SEE IM MANUAL FOR ERROR CODES
MEMORY PANEL
SHEET METAL
MSP4 PANEL
SHEET METAL
DISPLAY PANEL
SHEET METAL
SET SWITCH 1 "ON" (SINGLE
HEAD) AND SWITCH 2 "ON"
(FEEDER) AS SHOWN ON DIP
SWITCH S9.
CAN
CAN
COM
+40 VDC
LOCATION: CONTROL
BOX BOTTOM
3 2 1
CURRENT/WFS
VOLTS/TRIM
PANEL ENCODERS
3 2 1
+15V PULSED
+15V PULSED
5J85
12J85
7J85
10J85
585
582
587
580
11J85
581
585A
585B
RED/GREEN
STATUS
LED
SEE ERROR TABLE
IN IM MANUAL
15J85
16J85
B
W
1J82
2J82
3J82
4J82
1J81
2J81
3J81
4J81
541D
542D
500D
540D
CAN
CAN
COM
+40 VDC
DISPLAY P. C. BOARD
(SCHEMATIC:L11756)
LOCATION: TOP FRONT
LOCATION:MIDDLE FRONT
PUSHBUTTON
TYPICAL CONNECTION
TO WIRE DRIVE
FILTER P.C. BOARD
POSITIONS 1-6 ARE UNUSED
KEEP "IN" OFF POSITION
POSITION 7 IS POLARITY
"OFF" FOR ELECTRODE POSITIVE
"ON" FOR ELECTRODE NEGATIVE
POSITION 8 IS FEED SPEED GEAR
"OFF" FOR LOW SPEED
"ON" FOR HIGH SPEED
S1
OFF
ON
1 2 3 4 5 6 7 8
LOCATION: CONTROL
BOX
(SCHEMATIC G3883)
PERFORMS ALL USER
INTERFACE FUNCTIONS
COMMUNICATES TO
POWER SOURCE
USER INTERRFACE
P.C. BOARD
2 STEP/ 4 STEP SWITCH
LOCATION: WIRE
DRIVE FRONT
2 STEP - OPEN
4 STEP - CLOSED
TOROID
LOCATION: DIVIDER
PANEL
CONTROL
BOX
COLD INCH/
GAS PURGE SWITCH
N.D.
N.C.
LOCATION: DIVIDER
PANEL
5 PIN ARCLINK
CONNECTORS
LOCATION: WIRE
DRIVE REAR
FEEDHEAD
P.C. BOARD
(SCHEMATIC G3883)
CAP
N.E.
TOROID
5J83
6J83
CONNECTION SIDE OF SWITCH.
N.B. LAMP AND LED TEST AT POWER UP.
HIGH
ON
DE
F.
LOW
OF
F D
EF
.
N.D. TOGGLE SWITCHES SHOWN FROM
FEED SPEED GEAR
8
SPARE
FU
NC
TION
7
SPARE
6
5
4
3
2
WIRE DRIVE DIP SWITCH S1 SETTING CHART
TO
GG
LE
NO
.
SPARE
ALIGNS WITH WHITE LEAD OF LED SOCKET.
1
POLARITY
NEG
SPARE
SPARE
SPARE
POS
N.C. PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE)
N.A. NO SPOOL GUN OPTION ON BOOM MODELS.
SCHEMATIC - POWER FEED 10M SINGLE BOOM FEEDER
N.E. CAPACITOR CONNECTS FROM PIN 10 OF SHIELDED
CABLE TO FRAME GROUND.
G-7
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.