Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A - Manual (Page 138)

ELECTRICAL DIAGRAMS G-8
POWER FEED 10M SINGLE/DUAL
SCHEMATIC - ENTIRE MACHINE - CODE 11194 (G5003)
SO
LI
D
ED
G E
G50 03
ENGINEERING CONTROLLED
MANUFACTURER: No
CHANGE DETAIL: ADDED CAPACITOR WITH NOTE N.E., TOROID AND J83 JUMPER
B
THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND
CIRCUITRY MAY BE
DIFFERENT
FROM AN ACTUAL MACHINE.
G5003
POWER FEED 10M DUAL (BOOM)
MACHINE SCHEMATIC
NONE
G4319 TJP
McQuerry
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE: EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION: APPROVAL
DATE: PROJECT
NUMBER: UF CRM37939
1 PAGE ___ OF ___ 1
DOCUMENT
NUMBER: DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
3/2/2006
LEAD COLOR CODE:
B-BLACK
R-RED
U-BLUE
W-WHITE
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1 6
7 12
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
J86
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF P.C. BOARD)
J81,J82
6
5
10
1
3 4
1 2
J85,J87
9
8
16
1
4 6
1 3
J84,J810
5
4
8
1
J1,J83,J88
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
COLOR CODE
B - BLACK
W - WHITE
R - RED
U - BLUE
J2,J811
1
2
6J83
2J83
3J83
551
553
LOCATION:
REAR PANEL
(SCHEMATIC G3883)
1J88
8J84
518
4J83 554
POSITIONS 1-6 ARE UNUSED
KEEP IN "OFF" POSITION
POSITION7 IS POLARITY
"OFF" FOR ELECTRODE POSITIVE
"ON" FOR ELECTRODE NEGATIVE
POSITION8 IS FEED SPEED GEAR
"OFF" FOR LOW SPEED
"ON" FOR HIGH SPEED
MOTOR -
GAS SOLENOID +
GAS SOLENOID -
4J88
1J83 550 MOTOR +
1J85
2J85
543
570C
7J84
4J84
537
534
1J84 531 5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
-
+
5J83
536
554
1
2
3
4
R
U
B
R
U
B
TACH MOTOR / GEARBOX
5-32 VDC
1.8 OHMS
13 SECOND AVERAGE
CURRENT LIMIT = 6.3A
(LIMIT IS SOFTWARE SET)
PWM CONTROLLED
6.5 VDC WHEN GAS IS
FLOWING. COIL
MEASURES 21 OHMS.
12 VDC COIL
(WIRE DRIVE REAR)
B W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
532B
570
FEED
PLATE
CABLE CONNECTION
INPUT ELECTRODE
67A
B
C
D
E
541 A
542
67B
500
540
500B
TOROID
13J85 14J85 1J82 2J82 3J82 4J82 1J81 2J81 3J81 4J81
O V W
H EN
"O
N "
+ 15
V
CA
N
CA
N
COM
+4
0 VD
C
541 540 500 542
570A
570
9J85
6J85
5J84
579A
579
586
535
+15VDC
SIGNAL
+5VDC
ARC VOLTAGE
FEEDBACK
SEE ERROR TABLE
IN IM MANUAL
GAS
PERFORMS ALL USER
INTERFACE, AND FEEDER #1
WIRE DRIVE & GAS SOLENOID
CONTROL FUNCTIONS.
6J83
2J83
3J83
651
653
FEEDHEAD
P.C. BOARD
(SCHEMATIC G3883)
1J88
8J84
618
4J83 654
POSITIONS 1,2, 3, 5, & 6 ARE
UNUSED, KEEP IN "OFF" POSITION
POSITION4, KEEP IN "ON" POSITION
POSITION7 IS POLARITY
"OFF" FOR ELECTRODE POSITIVE
"ON" FOR ELECTRODE NEGATIVE
POSITION8 IS FEED SPEED GEAR
"OFF" FOR LOW SPEED
"ON" FOR HIGH SPEED
MOTOR -
GAS SOLENOID +
GAS SOLENOID -
4J88
1J83 650 MOTOR +
1J85
2J85
643
670C
7J84
4J84
637
634
1J84 631 5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
536A
1
2
3
4
R
U
B
R
U
B
TACH MOTOR / GEARBOX
5-32 VDC
1.8 OHMS
13 SECOND AVERAGE
CURRENT LIMIT = 6.3A
(LIMIT IS SOFTWARE SET)
PWM CONTROLLED
6.5 VDC WHEN GAS IS
FLOWING. COIL
MEASURES 21 OHMS.
12 VDC COIL
(WIRE DRIVE REAR)
B W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
632B
670
2J1
1J1
6J1
3J1
4J1
J2 2J2
613
67D
614
FEED
PLATE
CABLE CONNECTION
INPUT ELECTRODE
67A
13J85 14J85 1J82 2J82 3J82 4J82
67C
O V
W H EN
"O
N "
CAN
+ 15
V
CAN C O M
+4
0 VD
C
9J85
6J85
5J84
SEE ERROR TABLE
IN IM MANUAL
GAS
PERFORMS FEEDER #2 WIRE
DRIVE AND GAS SOLENOID
CONTROL FUNCTIONS.
ARC VOLTAGE
FEEDBACK
679A
COLD INCH
GAS PURGE
679
686
635
+15VD
C
SIGNAL
+5VD
C
2J1
1J1
6J1
3J1
4J1
J2 2J1
400F
513
67A
514
500C
67C
CASE
E
D
C
B
532 A
570D
543
{
{
TRIGGER
DUAL
PROCEDURE
0V TO COMMON WHEN
SWITCH CLOSED
570A
SHUTDOWN INPUT (DISCONNECT FOR
FLOW SWITCH CONNECTION)
E
D
C
B
632 A
670D
643
{
{
TRIGGER
DUAL
PROCEDURE
670A
670 SHUTDOWN INPUT (DISCONNECT FOR
FLOW SWITCH CONNECTION)
0V TO COMMON WHEN
SWITCH CLOSED
2J4 67B
678
540A
500A
542A
541A
614
613
5J1 400E
CASE
C AN C AN COM
+4
0 VD
C
540A
500A
542A
541A
DIODE BRIDGE
(DIVIDER PANEL)
RIGHT SIDE OF WIRE DRIVE
(VIEWED FROM FRONT)
COLD INCH
GAS PURGE
LEFT SIDE OF WIRE DRIVE
(VIEWED FROM FRONT)
TOROID
1J82
2J82
3J82
4J82
1J81
2J81
3J81
4J81
N.D.
8
9
10
4
3
6
7
2
1
5
J86
SHIELDED CABLE
541E
542E
500E
540E
54
2D
54
1D
54
0D
50
0D
A B C D E
P2
67 54
2E
54
1E
54
0E
50
0E
A B C D E
P1
67
1 +15V
2 +5V
3 /SS
4 CS1
5 CS2
6 CS3
7 MISO
8 SCK
9 MOSI
10 COM
FOR ALL FLEX AND
SHIELDED CABLE
LOCATION: LOWER FRONT
(SCHEMATIC:L11756)
FLEX
FLEX
S9
MSP4 P.C. BOARD
PUSHBUTTON
TYPICAL CONNECTION
TO POWER SOURCE
ARC CONTROL
LED START
OPTIONS LED
SETUP LED
LEDS
INFRARED
TRANSCEIVER
(WIRELESS
COMMUNICATION)
16 DETENT
ENCODER
SEVEN SEGMENT AND
ALPHA NUMERIC DISPLAY
LED DISPLAY
LED DISPLAY
PUSHBUTTON
LEDS
WELD MODE
LED
END
OPTIONS LED
1
2 O
N
SINGLE
HEAD
DUAL
HEAD
FEEDER
FUTURE
S9
SEE IM MANUAL FOR ERROR CODES
MEMORY PANEL
SHEET METAL
MSP4 PANEL
SHEET METAL
DISPLAY PANEL
SHEET METAL
SET SWITCH 1 "ON" (SINGLE
HEAD) AND SWITCH 2 "ON"
(FEEDER) AS SHOWN ON DIP
SWITCH S9.
CAN
CAN
COM
+40 VDC
LOCATION: CONTROL
BOX BOTTOM
3 2 1
CURRENT/WFS VOLTS/TRIM
PANEL ENCODERS
3 2 1
+15V PULSED +15V PULSED
5J85
12J85
7J85
10J85
585
582
587
580
11J85 581
585A
585B
RED/GREEN
STATUS
LED
SEE ERROR TABLE
IN IM MANUAL
15J85
16J85
B
W
541D
542D
500D
540D
CAN
CAN
COM
+40 VDC
DISPLAY P. C. BOARD
LOCATION: TOP FRONT
LOCATION: MIDDLE FRONT
PUSHBUTTON
TYPICAL CONNECTION
TO WIRE DRIVE
S1
OFF
ON 1 2 3 4 5 6 7 8
LOCATION: CONTROL
BOX
(SCHEMATIC G3883)
PERFORMS ALL USER
INTERFACE FUNCTIONS
COMMUNICATES TO
POWER SOURCE
USER INTERRFACE
P.C. BOARD
CONTROL
BOX
5 PIN ARCLINK
CONNECTORS
WIRE
DRIVE
MEMORY P.C. BOARD
(SCHEMATIC:G4465)
(SCHEMATIC:L11897)
N.C.
N.C.
N.C.
N.D.
+15VDC
+15VD
C
FEEDHEAD
P.C. BOARD
LOCATION:
DIVIDER PANEL
POSITIONS 1-8 ARE UNUSED
KEEP "IN" OFF POSITION
S1
OFF
ON 1 2 3 4 5 6 7 8
S1
OFF
ON 1 2 3 4 5 6 7 8
VOLTAGE SENSE
SELECT P.C. BOARD
(SCHEMATIC S24779)
LOCATION: DIVIDER
PANEL
VOLTAGE SENSE
SELECT P.C. BOARD
(SCHEMATIC S24779)
LOCATION: DIVIDER
PANEL
LOCATION: WIRE
DRIVEFRONT
2 STEP/ 4 STEP
SWITCH
LOCATION: WIRE
DRIVEFRONT
2 STEP - OPEN
4 STEP - CLOSED
COLD INCH/
GAS PURGESWITCH
LOCATION: WIRE
DRIVEFRONT
2 STEP/ 4 STEP
SWITCH
LOCATION: WIRE
DRIVEFRONT
2 STEP - OPEN
4 STEP - CLOSED
COLD INCH/
GAS PURGESWITCH
MOTORS WILL NOT RUN
IF DIODE IS OPEN,
REVERSED, OR
DISCONNECTED
PROVIDES ISOLATION
BETWEEN MOTOR AND
BOARD 40VDCSUPPY
LOCATION: WIRE
DRIVE FRONT
(SCHEMATIC M19487)
FILTER P.C. BOARD
LOCATION: WIRE
DRIVE FRONT
(SCHEMATIC M19487)
FILTER P.C. BOARD
5 PIN ARCLINK CONNECTOR
LOCATION: WIRE
DRIVE REAR
ARC VOLTAGE
FEEDBACK
5J83
6J83
CAP
N.E.
TOROID
SCHEMATIC - POWER FEED 10M DUAL BOOM FEEDER
CONNECTION SIDE OF SWITCH.
N.B. LAMP AND LED TEST AT POWER UP.
HIGH
ON
DE
F.
LOW
OF
F D
EF
.
N.D. TOGGLE SWITCHES SHOWN FROM
FEED SPEED GEAR 8
SPARE
FU
NC
TION
7
SPARE
6
5
4
3
2
WIRE DRIVE DIP SWITCH S1 SETTING CHART
TO
GG
LE
NO
.
SPARE
ALIGNS WITH WHITE LEAD OF LED SOCKET.
1
POLARITY NEG
SPARE
SPARE
SPARE
POS
N.C. PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE)
N.A. NO SPOOL GUN OPTION ON BOOM MODELS.
N.E. CAPACITOR CONNECTS FROM PIN 10 OF SHIELDED
CABLE TO FRAME GROUND.
G-8
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Re
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