Checking the precharge pressure – MTS Series 505 SilentFlo Hydraulic Power Unit Model 505-180 User Manual

Page 60

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Model 505.60 - 505.180 SilentFlo™ HPU

60

Precharging the Optional Surge Suppressor

Installation

When you have established a regular interval for checking the precharge
pressure, note the amount of pressure loss that occurs each time the pressure is
checked. An increase in pressure loss during the period between checks might
indicate that the surge suppressor seals or bladder require replacement.

Checking the

precharge pressure

The nitrogen precharge should be about 50–60% of the output pressure. To check
the accumulator precharge:

1. Turn the HPU off and ensure that the hydraulic pressure is zero before

proceeding.

2. Connect the charging kit chuck valve to the valve stem on the accumulator,

or to the remote charge valve on the reservoir top, if supplied.

3. With an open-end wrench, turn the locknut counterclockwise on the

accumulator valve assembly to open the valve. Read the pressure on the
high pressure gage.

If the pressure reading is outside the range of 10.3–12.5 MPa (1500–
1800 psi), perform the procedure “Changing the Precharge Pressure.”

If the pressure level is within the range of 10.3–12.5 MPa (1500–1800
psi), turn the locknut clockwise to close the valve and continue this
procedure.

4. Open the bleed valve on the accumulator charging kit and remove the chuck

valve from the accumulator. Replace the valve stem cap and protective
cover on the accumulator.

Charging Kit

High Pressure Gage
0–21 MPa (0–3000 psi)

Gage Protector (factory
set to limit pressure to
the gage to
approximately 1.4 MPa
(200 psi)

Extension Hose

Bleed Valve

Input Check
Valve

Nitrogen Supply Hose

Regulator Output
Pressure Gage

Nitrogen Bottle
Pressure Gage

Core-Type Valve

To Open and Close Use

Chuck Valve

Nitrogen
Bottle

Nitrogen
Bottle Valve

Regulator Output
Pressure Valve

Regulator Shut-
Off Valve

You must supply these items:

Check Valve

Locknut

Valve Stem

Open

Close

Poppet-Type Valve

To Open and Close Use

Chuck Valve

Close

Valve Stem

Valve Core

Open

Open

Close

Low Pressure Gage
0–2.1 MPa (0–300 psi)

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