Arc Machines 207 User Manual

Page 60

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MODEL 207A AND 207A-1

OPERATION MANUAL

Doc. No. 740044
Rev F

SECTION VII - CALIBRATION

7.0

INTRODUCTION

This procedure is intended for calibration/certification of system performance by

the user. Except for the Current Servo all system functions are controlled by the

processor and no calibration points or steps are required. Rotation calibration is

contained in section 5 and is automatically done by the M-207A. It can be

verified by a physical count of rotation versus time if required.

An examination of internal electronics will find several adjustment points. These

points are “Factory Pre-set” only and ARE NOT to be adjusted by the user.

CAUTION

All personnel attempting to calibrate, trouble-shoot, or repair this system must be

familiar with its operation. They must understand the circuits and have a complete

understanding of the controls and their interrelationships.

WARNING

All personnel must be aware of the location of hazardous voltage--carrying

conductors, terminals, heat sinks, etc., and must employ safety precautions when

working with the welding machine.

Any testing or recording instruments connected to any points in the machine or to

the welding head may be exposed to extremely high transient voltage at the time

the arc starter operates. ENSURE THAT ALL TEST EQUIPMENT IS

DISCONNECTED DURING ARC START.

NOTE

Rotation (Travel) Calibration, in conjunction with a Weld Head, is perfomed on a

frequent basis and is covered as part of Section V (operation).

7.1

EQUIPMENT REQUIRED FOR CALIBRATION

1. Digital Multimeter (DMM), minimum 4 - digit readout. Suggested: Fluke

Model 8060A or equal. The meter must have floating inputs (not connected to

line or chassis ground) of minimum 1 megohm input impedance. Battery

operated devices are recommended.

2. Screwdriver, calibration, small slot with 6” shaft.

3. Hex wrench set

4. M-9 Weld Head rated for 100 amperes and pipe/tube that will not melt away

with 100 amperes or manual torch set up on flat plate (see step 7.2.2).

5 AMI External Shunt, 1 mv/amp, PN 1357238-01 (optional)

6. Argon or other acceptable GTAW gas source.






7.1

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