Dunkirk Q95M-200 Modulating Condensing Boiler User Manual

Page 9

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7.2 Supply & Return Lines

See Appendix A for piping examples.

• Packaged boiler set to receive 1¼” NPT return piping

from rear of unit with option for left or right return

connections.

• Use two furnished dielectric unions at boiler supply and

return connections between copper system piping and

boiler. Do not install copper supply and return piping

directly into aluminum boiler casting due to galvanic

corrosion between dissimilar metals.

• 1¼” NPT supply piping exits boiler jacket at top of unit.
• Some boilers supplied with circulator pump and

isolation valves are furnished in a carton inside boiler

cabinet and can be installed at installer preferred

location.

7.1 Clean System First

Before connecting boiler to heating system, clean and flush

system thoroughly. Verify system is free of sediment, flux

and any residual boiler water additives.

Systems having antifreeze not recommended must be

completely flushed to insure no old antifreeze remains. In

older systems obviously discolored, murky or dirty water;

or pH reading outside acceptable range (between 7.0 and

8.0) are indications system should be cleaned or treated.

Thoroughly flush system with clean water to remove any

sediment or contaminants. Sludge and iron oxide deposits

can cause rapid breakdown of inhibitors.

Flushing with clean water. If chemical cleaners are used,

use only those recommended for use with aluminum

boilers. Follow chemical cleaner manufacturer’s instructions

completely.

DO NOT

mix different manufacturer’s products.

• When boiler installation is for new heating system,

install all of radiation units (panels, radiators,

baseboard, or tubing) and supply and return mains.

• After all heating system piping and components have

been installed, make final connection of system piping

to boiler.

• Hot water boiler installed above radiation level, or as

required by the Authority having jurisdiction, must be

equipped with low water cut off device. This boiler is

factory equipped with manual reset probe type low

water cutoff.

• Periodic inspection is necessary per low water cut off

manufacturers specific instructions.

7 - NEAR BOILER PIPING

9

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