Platen module replacement, Bi-cell sensor removal, Lower supply guide removal – Monarch Instrument 9830TM User Manual

Page 39: Bi-cell sensor replacement

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9820/9830/9835 Service Manual

Service Procedures

32

TC9830SM Rev. B 7/98 Confidential

July 1998

5. Unlatch the bearing block latch on each side of

the platen roller by inserting a small blade
screwdriver between the latch and the platen
frame. While holding the latch out with the
screwdriver, push the bearing block up so the
latch pawl clears the hole in the platen frame.

NOTE:

Remove the rivot from bearing block on
printhead latch side.

6. When both bearing blocks are unlatched, push the

platen assembly up and out of the platen frame.

CAUTION

Do not run the platen roller into the printhead or the

assemblies could be damaged.

Platen Module Replacement

1. Locate the left side of the platen frame by

locating the cable harness exit hole.

2. Turn feed assembly so the drive gear is on the

same side of platen frame as cable exit hole.

3. Position bearing blocks in the slot on each side of

frame, then push down on roller until bearing
block latches snap into place.

4. Rotate platen module clockwise to locate it in its

original position. The platen module must be
lifted up to allow the platen gear to clear the
printhead alignment bracket. Detents in the base
plate assure alignment of the platen frame.

5. Reinstall the three phillips screws and tighten.

6. Verify clearance between platen drive gear and

the stepper gear bearer, this should not have
changed for this procedure. Nominal gap for this
adjustment is factory set at .0005".

Bi-Cell Sensor Removal

1. Grasp the bi-cell sensor holder at its base,

squeeze together to release the latch tabs and lift
the back of the sensor holder upwards.

2. Release latch tabs by pulling back and up on

sensor holder.

3. Rotate sensor holder back to expose sensor

circuit board.

4. Insert the blade of a small screwdriver through

the sensor holder on the left side (about 3/8”
down from the top) and pushs the sensor board
away from the sensor housing. (apply thumb
pressure to the cover to gain leverage).

CAUTION

The recommended pushing location minimizes the

possibility for damaging the circuit card.

5. Carefully remove sensor board from sensor

holder.

NOTE:

Use caution not to damage the circuit
board.

6. Unplug sensor harness from sensor circuit board

by grasping the harness by the connector.

Lower Supply Guide Removal

1. Turn printer off and unplug AC cord.

2. Remove bi-cell sensor.

3. Remove sensor harness from two retainer loops.

4. Open print module until it latches.

5. Locate locking tabs on either side of the guide

frame which lock into the platen frame.

6. With a small straight blade screwdriver, gently

pry latches in (towards the feed path) while
pushing up on guide frame until latch releases
from frame. Repeat for latch on the other side.

Bi-Cell Sensor Replacement

1. Connect sensor harness to the sensor board.

2. Insert sensor board in holder on an angle to

engage board in holder tabs.

3. Apply light pressure on the opposite side of the

board to seat board into holder.

4. Ensure sensor window is showing through the

hole in sensor holder.

5. Insert top holder tab into guide frame.

6. Pivot sensor holder assembly down and latch the

back tabs. Use your thumb to support the under
side of the guide frame.

Figure 6-8. Bi-cell Sensor

Latch

Bi-Cell Sensor

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