Replace rollers, Replacing transport a ssembly – Monarch Instrument 9830TM User Manual

Page 70

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Model 928 Stacker

9820/9830/9835 Service Manual

July 1998

TC9830SM Rev. B 7/98 Confidential

63

Front Frame

Rear Frame

Full Sensor

Electronics
Cover

Side Cover

Back Cover

Jam Sensor

Rear Cover

Stacker-to-Knife Cable

Figure D- 3. Model 928 Stacker Assembly.

REPLACE ROLLERS

Figure D- 4. Lower Transport Rollers.

Figure D- 5. Upper Transport Rollers.

1. Unplug stacker power and stacker-to-knife cable.

2. Remove side, rear, and back covers as necessary

to access rollers being replaced.

3. From front main frame side, remove E-ring

holding the shaft containing the rollers being
replaced.

4. Withdraw the shaft from the rear frame side.

5. Remove rollers from the shaft while withdrawing

the shaft from the frame.

6. Reassemble in reverse order.
If replacing serrated rollers, make sure teeth face up
(toward end of stacker bed).

Replacing Transport Assembly

1. Disconnect the power.

2. Remove the upper transport lockshaft or (BAIL)

and set aside.

3. Remove transport covers (118480 / 118479 /

118532).

4. Remove aluminum support plate (110590) to

acess the lower drive shaft pulley and spur gear.

5. Loosen the set screws from the lower drive shaft

pulley (110594) and spur gear (098330).

6. Remove aluminum pulley (098367) to allow lower

exit drive shaft’s spur gear clearance for removal.

7. Remove the pulley and spur gear.

8. Remove the lower drive shaft pulley (110594) and

white spur gear (098330).

9. Remove the remaining four white spur gears

(098330).

10. Remove the four black idler gears (098373) and

keep the attaching screws and nylon washers.

11. Remove the E-Ring from the gear train side of the

rear main frame (118475) on the upper exit drive
shaft (098320).

12. Pull out the old drive shaft from the front main

frame (118476, operator side of 928).

13. Turn the 928 upside down and remove the front

mounting plate (118467) to allow access to the
front main frame (118476) mounting screws.

14. Remove the two front main frame screws.

15. Turn the stacker upright and remove all of the E-

rings and screws holding the front main frame
(118476) attaching assemblies.

16. Disconnect the spring from the tamper plate to

allow the front main frame (118476) to be

E Clips

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