John Deere POWERTECH 4045 User Manual
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Table of contents
Document Outline
- Contents
- Record Keeping
- Safety
- Recognize Safety Information
- Understand Signal Words
- Follow Safety Instructions
- Replace Safety Signs
- Prevent Bypass Starting
- Handle Fuel Safely—Avoid Fires
- Prepare for Emergencies
- Handle Starting Fluid Safely
- Handle Fluids Safely—Avoid Fires
- Service Engines Safely
- Wear Protective Clothing
- Protect Against Noise
- Handle Chemical Products Safely
- Stay Clear of Rotating Drivelines
- Practice Safe Maintenance
- Work In Ventilated Area
- Avoid High-Pressure Fluids
- Avoid Heating Near Pressurized Fluid Lines
- Do Not Open High-Pressure Fuel System
- Remove Paint Before Welding or Heating
- Service Cooling System Safely
- Install Fan Guards
- Avoid Hot Parts
- Avoid Harmful Asbestos Dust
- Prevent Battery Explosions
- Use Proper Lifting Equipment
- Use Proper Tools
- Handling Batteries Safely
- Protect Against High Pressure Spray
- Dispose of Waste Properly
- Fuels, Lubricants, and Coolant
- Diesel Fuel
- Lubricity of Diesel Fuel
- Handling and Storing Diesel Fuel
- Testing Diesel Fuel
- Bio-Diesel Fuel
- Minimizing the Effect of Cold Weather on Diesel Engines
- Diesel Engine Break-In Oil
- Diesel Engine Oil
- Diesel Engine Oil and Filter Service Intervals
- Mixing of Lubricants
- Oil Filters
- OILSCAN™and COOLSCAN™
- Alternative and Synthetic Lubricants
- Lubricant Storage
- Grease
- Diesel Engine Coolant
- Drain Intervals for Diesel Engine Coolant
- Supplemental Coolant Additives
- Testing Diesel Engine Coolant
- Operating in Warm Temperature Climates
- Disposing of Coolant
- Instrument Panel Identification
- Instrument Panel - Elect. Cont. Earlier Engines
- Instrument Panel
- Using Diagnostic Gauge to Access Engine Information
- Using Touch Switches to Display Information
- Changing Units of Measure (English or Metric)
- Viewing Engine Configuration Data
- Viewing Active Engine Service Codes/Diagnostic Trouble Codes (DTCs)
- Viewing Stored Service Codes/Diagnostic Trouble Codes (DTCs) in the Engine ECU
- Instrument Panel - Elect. Cont. Later Engines
- Instrument Panels
- Using Diagnostic Gauge to Access Engine Information
- Main Menu Navigation
- Engine Configuration Data
- Accessing Stored Trouble Codes
- Accessing Active Trouble Codes
- Engine Shutdown Codes
- Adjusting Backlighting
- Adjusting Contrast
- Selecting Units Of Measurement
- Setup 1-Up Display
- Setup 4-Up Display
- Instrument Panel - Mech. Cont. "270" Engines
- Engine Operation - Except 4.5L "270" Engines
- Engine Operation- 4.5 L "270" Engines
- Lubrication and Maintenance
- Lubrication & Maintenance/Daily
- Lubrication & Maintenance/500 Hour/12 Month
- Servicing Fire Extinguisher
- Checking Engine Mounts
- Servicing Battery
- Manual Belt Tensioner Adjustment
- Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method For Engines Without Auxiliary Drive)
- Changing Engine Oil and Replacing Filter
- Checking Crankcase Vent System
- Checking Air Intake System
- Replacing Fuel Filter Elements
- Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
- Checking Engine Electrical Ground Connections
- Checking Cooling System
- Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
- Testing Diesel Engine Coolant
- Pressure Testing Cooling System
- Checking and Adjusting Engine Speeds
- Lubrication & Maint./2000 Hour/24 Month
- Adjusting Variable Speed (Droop) — 4.5 L "270" Generator Set Engines Only
- Checking Crankshaft Vibration Damper (6-Cylinder Engine Only)
- Flushing and Refilling Cooling System
- Testing Thermostats Opening Temperature
- Check and Adjust Valve Clearance (All Engines Except 4045HF475 And 6068HF475)
- Check and Adjust Valve Clearance (4045HF475 And 6068HF475 Engines)
- Test Glow Plugs for Continuity (4045HF475 And 6068HF475 Engines)
- Service as Required
- Additional Service Information
- Do Not Modify Fuel System
- Adding Coolant
- Replacing Single Stage Air Cleaner
- Replacing Axial Seal Air Cleaner Filter Element
- Replacing Radial Seal Air Cleaner Filter Element
- Replacing Fan and Alternator Belts
- Checking Fuses
- Checking Air Compressors
- Bleeding the Fuel System (Engines With Electronic Fuel Systems And Bosch VP44 Pump)
- Bleed the Fuel System (Engines with Electronic Fuel Systems and Stanadyne DE10 Pump)
- Bleed the Fuel System (Engines with Electronic Fuel Systems and Denso High Pressure Common Rail) (4045HF475, 6068HF475)
- Bleed the Fuel System (4045DF270, 4045TF270)
- Troubleshooting
- General Troubleshooting Information
- Precautions For Welding On Engines Equipped With Electronic Engine Control Unit (ECU)
- Precautions for Electrical System When Steam Cleaning Engine
- Engine Wiring Layout (Electronic Fuel System With Stanadyne DE10 Injection Pump)
- Engine Wiring Layout (Electronic Fuel System With Bosch VP44 Injection Pump)
- Engine Wiring Layout (Electronic Fuel System With Denso High Pressure Common Rail)(4045HF475,6068HF475)
- Engine Wiring Diagram (With Earlier Electronic Instrument Panel)
- Engine Wiring Diagram (Engines With Electronic Instrument Panel)
- Engine Wiring Diagram (With Later Full-Featured Electronic Instrument Panel)
- Engine Wiring Diagram (With Later Full-Featured Electronic Instrument Panel)—Continued
- Engine Troubleshooting
- Blink Code Method for Retrieving Diagnostic Trouble Codes (All Except Early VP44 Pump Engines)
- Blink Code Method for Retrieving Diagnostic Trouble Codes (Early VP44 Pump Engines Only)
- Instrument Panel Method for Retrieving Diagnostic Trouble Codes
- Displaying Of Diagnostic Trouble Codes (DTCs)
- Listing of Diagnostic Trouble Codes (DTCs) (Engines With Electronic Fuel Systems And Stanadyne DE10 Pump)
- Listing of Diagnostic Trouble Codes (DTCs) (Engines With Electronic Fuel Systems And Bosch VP44 Pump)
- Listing of Diagnostic Trouble Codes (DTCs) (Engines With Electronic Fuel Systems And Denso High Pressure Common Rail) ("475" Engines)
- Error Codes Displayed (With Early Electronic Panels)
- Intermittent Fault Diagnostics (With Electronic Controls)
- Displaying Diagnostic Gauge Software (Later Engines)
- Storage
- Specifications
- Lubrication and Maintenance Records
- Emission System Warranty
- John Deere Service Literature Available
- Page Numbers