MoTeC M880 User Manual

Page 44

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42

Initial Starting Procedure

Test the Sensors

Before starting the engine test that all sensors are giving sensible readings by
viewing their values on the ECU Manager : View screen. Vary the sensor
readings if possible to check for correct operation.

Check that the Throttle Position Sensor varies smoothly from 0 to 100% when
moved from fully closed to fully open. Note that the TPHI and TPLO setup
parameters must have been set correctly for correct operation of the Throttle
Position sensor.

The MAP sensor should read barometric pressure when the engine is
stopped (approximately 100 to 102 kPa at sea level depending on the day).

The Engine Temp and Air Temp sensors must give correct readings.

Test the Ignition

Use the ECU Manager : Ignition Test (On the Utilities menu) to ensure that
the Ignition System is functioning correctly.

Some special ignition systems do not work in the Ignition Test screen. eg.

Mazda Series 4 & 5 and other direct fire ignition systems.

If the Ignition System is wired via the Fuel Pump relay then the ignition test

will not work unless this relay is activated.

It will be necessary to place a spark plug on the lead from the ignition coil

if the ignition system uses a distributor.

Test the Injectors

Use the ECU Manager : Injector Test (on the Utilities menu) to ensure that
all injectors are working and that they are wired in the correct firing order for
sequential operation.

WARNING: Ensure that the fuel pump is off during this test.

Initial Cranking

Crank the engine without fuel pressure and check the RPM reading.

Check that the RPM reading is sensible, if the RPM is too high or too low or is
erratic then the Setup may be incorrect or there may be a problem with the
REF sensor signal. If there is no RPM reading then the REF sensor is not
working.

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