Fluid valve controls, Dual purge spraying – Ransburg Evolver Solvent Applicator 79190-XXXXXXXX User Manual

Page 27

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Evolver Solventborne Robotic Atomizers - Operation

When the cleaning cycle with solvent is complete,

an air purge for several seconds is recommended to

clean and dry the ID of the dump line hose.

Paint Viscosity

The applicator is capable of atomizing paint of most

any desired viscosity. It is recommended to keep

the material viscosity as low as possible. This allows

spraying at lower fan and atomization air pressures

which results in less overspray and higher transfer

efficiency.

Fluid Flow Rate

Fluid flow is adjusted through the robot PLC by varying

the pilot pressure to either an exterior or the on-board

fluid regulator within the spray gun. Fluid pressures

from the circulating system may exceed the maximum

fluid pressure rating of the Evolver gun. Because of

these high fluid pressures, a manual step-down fluid

regulator must be used.

Trigger Control Air

The Evolver guns require a minimum of 70 psig trig-

ger control air pressure to ensure proper operation
of the gun piston.

>

Most paints and solvents, including those

listed in Figure 7, are toxic to a certain degree

and flammable or combustible. Use them only

in a well ventilated atmosphere. Use protective

equipment as required in the Material Safety Data

Sheet supplied with the substance.

W A R N I N G

!

>

Failure to turn voltage OFF during color

change sequence could cause a fire or explo-

sion.

W A R N I N G

!

FLUID VALVE CONTROLS

Trigger, Dump, & Solvent

(See Figure 6)

The fluid valves in the Evolver are actuated by an air

signal. The air pressure must exceed 70 psi (4.83 bar)

to assure proper actuation of the valve. Applying

air to the valve actuator turns on the fluid flow for

that valve.

The trigger valve controls the paint flow to the gun.

When actuated, paint flows through the valve to the

fluid tube and into the spray head.

The dump valve controls the paint flow through the

dump line. When actuated, paint flow is direct to the

dump return line. This provides a method of rapidly

removing paint from the incoming line for cleaning

and/or color change. Normally, the dump valve is not

actuated at the same time as the paint trigger valve

since the trigger valve is intended to cause the fluid

to flow to the gun at the prescribed input pressure.

The solvent valve controls the flow of cleaning solvent

to the gun. When actuated, solvent flows through the

fluid tube and into the spray head. The solvent valve

is not triggered at the same time as the paint trigger

valve to prevent solvent from flowing backward into

the paint line.

DUAL PURGE SPRAYING

The Evolver has optional dual purge capability. This

means the applicator can continue to spray paint, at

voltage, while side "B" or "Paint 2" is being flushed or

cleaned. To operate in the dual purge mode, two (2)

separate color valve systems must be installed.

When the target part is finished and a color change

is desired, insure voltage is turned off.

The solvent valve controls the flow of cleaning solvent

to the gun. When actuated, solvent flows through the

fluid tube and into the spray head. The solvent valve

is not triggered at the same time as the paint trigger

valve to prevent solvent from flowing backward into

the paint line.

AA-03-02.11

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