Current output test, Polar and non-polar solvents – Ransburg Evolver Solvent Applicator 79190-XXXXXXXX User Manual

Page 32

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27

Evolver Solventborne Robotic Atomizers - Maintenance

Figure 7: Polar and Non-Polar Solvents

8. Remove fluid nozzle [32] by unscrewing counter-

clockwise. Inspect o-ring [30] and all passages for

build up or damage. Clean or replace as necessary.

Lubricate and reinsert o-

ring into gun barrel

and reinstall fluid nozzle. Torque fluid nozzle to 25

lbs•in (2.82 Nm).

>

There should be a small gap between

the fluid nozzle and the gun barrel after

tightening.

NOTE

9. After cleaning, insert the electrode assembly

[31] back into the spray head assembly. Apply

Loctite #222, low strength (purple) thread-locker, to

the threads of the electrode assembly before reas-

sembly.

10. Screw fluid tip [34] back into place. Hand tighten

first, then with a small wrench, tighten an additional

30 degrees.

11. Replace air cap locator [33], air cap [35], and

air cap retainer [36].

12. Apply a thin film of petroleum jelly to valve

and

needle springs [2] and [3]. Install the springs back

into the end cap and the spray head assembly.

13. Screw end cap [1] back on.

Current Output Test

1. Clean and blow out all fluid passages with non-

conductive solvent.

2. Remove from robot and perform bench test using

a spare tubing bundle.

3. Turn the control unit power ON.

4. Activate high voltage and slowly approach the

gun electrode with ground hook or wire.

5. Monitor the current output on the MicroPak.

Current should rise as ground approaches. At approxi-

mately 85 microamperes, the MicroPak will shut off.

The OVERCURRENT indicator should come on.

The spray head can be removed from assembly as

shown in Figure 8 for cleaning and service.

>

The fluid tip [34] should always be installed

and tightened before installing the needle

and valve springs.

NOTE

>

After tightening the fluid tip, always check to

see if the proper gap (1/16") between the needle

nuts and air valve stem occur, before installng the

needle and valve springs back into the head.

C A U T I O N

!

Amyl Acetate

Methyl Amyl Acetate

Toluene

Xylene

High Flash Naptha

Mineral Spirits

Non-Conductive (Non-Polar)

POLAR AND NON-POLAR SOLVENTS

Moderately Conductive

Extremely Conductive (Polar)

Methyl

Isobutyl Ketone

Ethyl Acetate

Methyl Ethyl Ketone

Butyl Carbitol

Methanol

Carbitol

Diacetone

Butyl Alcohol

Acetone

Butyl Cellosolve

AA-03-02.11

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