IAI America RCP2-BA7U - Manual (Page 5)

Table of Contents
Safety Guide...................................................................................................................................1
Caution in Handling ........................................................................................................................8
International Standards Compliances ...........................................................................................10
Names of the Parts....................................................................................................................... 11
1. Specifications Check.............................................................................................................. 11
1.1 Checking the Product ..................................................................................................... 11
1.1.1 Parts ....................................................................................................... 11
1.1.2 Related Operating Manuals for the Each Controller Supported by this Product.... 11
1.1.3 How to Read the Model Nameplate ......................................................................12
1.1.4 How to Read the Model Number ...........................................................................12
1.2 Specification....................................................................................................................13
1.2.1 Speed .......................................................................................................13
1.2.2 Maximum Acceleration Speed and Load Capacity ................................................13
1.2.3 Relation of Speed and Maximum Load Capacity...................................................14
1.2.4 No. of Encoder Pulses...........................................................................................17
1.2.5 Positioning repeatability ........................................................................................17
1.2.6 Lost motion .......................................................................................................17
1.2.7 Load Moments of the Actuator and the Allowable Overhang Lengths ...................18
1.3 Options ...........................................................................................................................19
1.3.1 Reversed-Home Type (Model: NM) ......................................................................19
1.4 Motor • Encoder Cables..................................................................................................20
1.4.1 Motor Cables�(For PCON, RPCON and PSEL) ....................................................20
1.4.2 Encoder Cables / Robot Encoder Cables�(For PCON, RPCON and PSEL).........20
1.4.3 Motor • Encoder Integrated Cables�(For PMEC, PSEP and MSEP).....................21
2. Installation..............................................................................................................................22
2.1 Transportation.................................................................................................................22
2.2 Installation and Storage • Preservation Environment......................................................24
2.3 How to Install ..................................................................................................................25
2.3.1 General Rules on Installation ................................................................................25
2.3.2 Installing the Main Body ........................................................................................26
2.3.3 Mounting Surface ..................................................................................................27
2.3.4 Installing the Load to the Slider .............................................................................28
3. Connecting with the Controller ...............................................................................................29
4. Maintenance Inspection .........................................................................................................34
4.1 Inspection Items and Schedule.......................................................................................34
4.2 External Visual Inspection...............................................................................................34
4.3 Cleaning .........................................................................................................................34
4.4 Interior Inspection ...........................................................................................................35
4.5 Internal Cleaning.............................................................................................................36
4.6 Grease Supply to the Guides..........................................................................................37
4.6.1 Grease to Apply.....................................................................................................37
4.6.2 How to Apply the Grease.......................................................................................37
4.7 Drive Belt ........................................................................................................................38
4.7.1 Inspecting the Belt.................................................................................................38
4.7.2 Applicable Belt ......................................................................................................38
4.7.3 Checking and Adjusting the Belt Tension ..............................................................39
4.7.4 Replacing the Belt .................................................................................................41
4.8 Replacing the Motor........................................................................................................47
4.8.1 BA6/BA7 (Motor on the Top) .................................................................................47
4.8.2 BA6U/BA7U (Motor at the Bottom)........................................................................51