Operation (survey) – West Control Solutions KS 94 User Manual

Page 11

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9.5

9.5

DAC – motor actuator monitoring (Digital Actor Control DAC®)

With all controllers with position feedback Yp, the motor actuator can be monitored for functional

troubles.

CFunc = 08 = 3-point stepping controller with position feedback as a potentiometer

CFunc = 09 = continuous with position feedback as a potentiometer

CFunc = 12 = continuous with current feedback via Yp (INP6)

The system detects the following stepping controller errors:

w

defective motor

w

defective capacitor (wrong rotating direction),

w

wrong phase followers

w

defective force transmission at spindle or drive,

w

excessive backlash due to wear

w

jamming of the control valve e.g. due to foreign body

With the continuous controllers, monitoring if output signal and position feedback exceed a

difference of 10 % after elapse of a 20 s filter time is provided. The DAC® function can be switched

on or off at parameter setting level (DAC = 0/1). A detected trouble is indicated, the controller

switches to manual mode and no pulses are output any more.

a

During Yp calibration, the DAC® function is activated! Otherwise, disabling would be

detected when reaching the limits and the controller would be switched to “off” (r

calibration).

9.6

Self-tuning

(automatic optimization of control parameters)

After starting by the operator, the controller makes an attempt for optimization by determining the

parameters for fast line-out at the set-point without overshoot from the process characteristics.

Optimization start:the operator can start the optimization attempt at any time (see opposite drawing).

Preparation for self-tuning:

PID, PI, PD or P control behaviour can

be selected by the user by switching off

Tn=0 or Tv=0 before self-tuning start.

Determine the output step change (dYopt).

Determine the stable correcting variable (YOptm).

Determine the `process-at-rest’ mode ( C.700 ; OCond)

Determine which parameter set shall be

optimized (POpt).

Is the set-point reserve (x-w) > 10% of W100-W0?

Self-tuning cancelation:

The operator can cancel the optimization attempt at any time. This is possible by pressing key H

(Äcontroller switches to ‘manual’) or via OStop in menu1 (Ä controller switches to `automatic’).

The controller continues operating with the old parameter values.

Optimization problems:

With process conditions which prevent successful optimization, the controller cancels

the attempt for optimization (Ada F is displayed). The controller outputs are

switched off to prevent the set-point from being exceeded. Afer self-tuning

cancelation, controlling is continued with the old parameter values.

Operation (survey)

13

Operating instruction KS94

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