Airedale OptiChill FreeCool 500kW - 1365kW User Manual

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Chillers

OPTICHILL

Chillers

3

Technical Manual : 6530166 V1.6.0 02_2013

CONTENT S

Contents

HEALTH AND SAFETY

4

ENVIRONMENTAL CONSIDERATIONS

5

Freeze Protection ................................................................................................................... 5

Environmental Policy.............................................................................................................. 5

GENERAL DESCRIPTION

6

Unit identification .................................................................................................................... 6

Introduction ............................................................................................................................ 6

Features ................................................................................................................................. 7

Standard Features ................................................................................................................. 8

Optional extras ..................................................................................................................... 11

DESIGN FEATURES & INFORMATION

16

Pipework design ................................................................................................................... 16

Refrigeration schematic ....................................................................................................... 16

Economiser .......................................................................................................................... 17

Pumps options ..................................................................................................................... 18

Electronic expansion valves (EEV) ...................................................................................... 19

Star/delta starting of 3 phase compressors .......................................................................... 20

Minimum system water volume calculations ........................................................................ 21

CONTROLS

22

General description .............................................................................................................. 22

Temperature control ............................................................................................................. 23

Monitoring ............................................................................................................................ 24

Alarm handling ..................................................................................................................... 24

PERFORMANCE DATA

27

Operating limits .................................................................................................................... 27

Typical part load characteristics ........................................................................................... 27

ESEER calculations ............................................................................................................. 27

Capacity data - high efficiency ............................................................................................. 28

Capacity data - high efficiency plus ...................................................................................... 30

Glycol data ........................................................................................................................... 32

Waterside pressure drop (kPa) ............................................................................................ 33

Pump packages (optional extras) ......................................................................................... 34

SOUND DATA

37

Measurement of sound data ................................................................................................ 37

Global chiller sound level values - high efficiency ................................................................ 38

Global chiller sound level values - high efficiency plus ........................................................ 39

GENERAL SPECIFICATION

40

Mechanical data - high efficiency ......................................................................................... 40

Mechanical data - high efficiency plus.................................................................................. 44

Electrical data - high efficiency ............................................................................................. 48

Electrical data - high efficiency plus ..................................................................................... 52

INSTALLATION DATA

60

Weights, point loadings & centre of gravity (C of G) - no pumps .......................................... 60

Weights - with optional pumps (guidance) ........................................................................... 62

Unit Lifting ............................................................................................................................ 63

Positioning ........................................................................................................................... 64

Anti vibration mounting (optional) ......................................................................................... 65

Water system ....................................................................................................................... 66

Standard recommended installation ..................................................................................... 66

Electrical .............................................................................................................................. 68

Interconnecting wiring .......................................................................................................... 69

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