JKS 9902 - Manual (Page 4)

JKS9902 JKS Body Lift Installation 4 Page
‰ 4. MODIFY FAN SHROUD
 Locate the four mounting holes on the plastic fan
shroud.
 Measure exactly 1” above the factory mounting
holes and mark the location with a center punch.
 Drill a new 3/8” hole through all four center
punched marks.
NOTE: Grind away any plastic reinforcement webbing
that interferes with re-installation of mounting bolts.
 Test fit the fan shroud to the radiator by aligning
with the new mounting holes.
 Check for interference between the fan shroud and
radiator hoses, fan blades, or any other objects. If
necessary, trim the fan shroud until it completely
clears any interferences.
 Secure the fan shroud and radiator to the vehicle
with the original four mounting bolts.
‰ 5. CHECK T-CASE OPERATION
 Check operation of the shift lever to ensure the
transfer case fully engages all ranges.
NOTE: If necessary, adjust linkage between shift lever
and bell crank. If interference is experienced, it may
be necessary to trim the floor to provide sufficient
shift lever clearance.
‰ 6. CHECK FOR STEERING BIND
 Drive vehicle a short distance while checking for
binding in the steering wheel. If no steering bind
exists, skip this section and proceed to step 7.
 If steering bind exists, remove the steering slip
shaft from the vehicle and locate the two plastic
rivets that prevent it from slipping.
 Remove the two plastic rivets by drilling through
them with a 1/8” drill bit.
NOTE: Alternatively, the plastic rivets may also be
removed by heating them with a torch until they melt
out.
 Use a wire brush to clean the area, and re-install
the steering slip shaft assembly to vehicle.
‰ 7. POST-INSTALLATION
 Check all mounting hardware to ensure it has been
correctly installed and tightened to factory torque
specifications.
 Check torque specifications for all mounting hard-
ware after driving vehicle 50 miles, and after first
time off-road.
Maintenance
Check all torque specifications as part of regular vehicle
maintenance schedule.
©2013 JKS Manufacturing, Inc & Aftermarketing, LLC
Revision Date 10/31/2013