Maintenance – JKS 9904 User Manual

Page 5

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JKS part number

JKS DESCRIPTION Installation

Page 5

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Install the pivot bushing onto the Drop Plate (I) us-

ing the supplied 1/4” x 3/4” Bolts (F) and remaining

two 1/4” Nylock Nuts (H). Refer to the list below for

the correct mounting holes to use for your applica-

tion.

Motor

Mount Lift

Kit?

T-Case

Lowering

Kit?

No

Yes

Use Hole "B"

Yes

Yes

Use Hole "A"

No

No

Use Hole "A"

Yes

No

Do Not Use Drop Plate

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Slide the linkage rod through relocated pivot bush-

ing and re-install shift linkage bracket to floor pan

using the original mounting hardware.

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Check operation of the shift lever to ensure the

transfer case fully engages all ranges.

NOTICE: If necessary, adjust linkage between shift

lever and bell crank. If interference is experienced, it

may be necessary to trim the floor to provide suffi-

cient clearance.

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8. REPLACE RADIATOR BUMPERS

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Remove the factory rubber bumpers from the un-

derside of the grill panel.

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Apply a spray lubricant to the supplied Extended

Radiator Bumpers (J). Insert into original mounting

holes and use a twisting motion to install.

NOTICE: If the factory inverted U-bracket pictured

above restricts radiator bumper installation, it must

be removed. Remove bracket by cutting from chassis

using a suitable cutting tool.

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9. POST-INSTALLATION

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Check all mounting hardware to ensure it has been

correctly installed and tightened to factory torque

specifications.

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Check torque specifications for all mounting hard-

ware after driving vehicle 50 miles, and after first

time off-road.

Maintenance

Check all torque specifications as part of regular ve-

hicle maintenance schedule.
After break-in period, Quicker Disconnects should be

lubricated regularly as part of vehicle maintenance

schedule.
Regular cleaning with pressurized water is recom-

mended to maximize ease of operation and reliability.

Always lubricate afterwards to evacuate any moisture.

©2013 JKS Manufacturing, Inc & Aftermarketing, LLC

Revision Date 3/15/2013

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