JKS 9607 User Manual

Page 2

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JKS9607

JKS Bar Pin Eliminator Installation

2 Page

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Inspect shock bushings for wear and deterioration.

If new bushings are needed, replace with standard

5/8” ID hourglass type bushings before installing

Bar Pin Eliminators.

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2. MOUNT BAR PIN ELIMINATOR TO

SHOCK ABSORBER

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Apply a thin coating of wheel bearing grease to

the Cross Pin (A).

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Insert Cross Pin (A) through upper bushing of

shock absorber.

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Slide remaining Mounting Block (B) onto opposite

end of Cross Pin (A), making sure bolt and roll pin

holes are correctly positioned.

IMPORTANT: This product is designed to preload the

shock absorber bushings for maximum performance

and longevity. Therefore, you should find it neces-

sary to compress the bushing approximately 1/16” to

1/8” before the mounting bolts and/or roll pins can be

inserted.

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If you are able to install the mounting blocks with-

out compressing the shock bushing, insert a SAE

5/8” flat washer (not supplied) between the bush-

ing and Mounting Block to ensure proper bushing

preload.

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Squeeze Mounting Blocks together to compress

the shock absorber bushing until bolt and roll pin

holes align.

HINT: A bench vice or C-clamp is use-

ful for compressing shock bushing.

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Tap the 1/8” Roll Pin (C) through Mounting Block

(B) and into corresponding hole in Cross Pin (A).

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3. RE-INSTALL SHOCK ABSORBERS

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Clean any dirt or debris from the upper shock

mounting surface on chassis.

HINT: A sanding or

grinding wheel is useful for removing any stubborn

material.

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Place a Split Washer (E) on each of the supplied

Hex Bolts (D).

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Position Bar Pin Eliminator on mounting surface

of chassis bracket. Insert 50mm Hex Bolts (D)

through mounting blocks and thread into original

shock mounting holes.

HINT: Mounting Blocks of

Bar Pin Eliminator must lay completely flat against

surface of chassis bracket.

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Using a torque wrench, tighten 50mm Hex Bolts

(D) to 25-35 ft-lbs.

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Install shock absorber to lower axle bracket using

factory hardware.

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Using a torque wrench, tighten shock mounting

bolt to 56 ft-lbs.

©2013 JKS Manufacturing, Inc & Aftermarketing, LLC

Revision Date 10/31/2013

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