Hale SMR - Manual (Page 6)

Table of Contents
6 Stainless Max Series Pumps
Contents -
continued Page
ANNUALLY - continued
Performance Testing Overview ............................................................................................................. 11
Performance Testing Equipment and Materials ................................................................................ 11
Table 4-9a: Nozzle Flow and Pressure Ratings ......................................................................... 12
Table 4-9b: Nozzle Flow and Pressure Ratings - continued ...................................................... 13
Table 4-10: Hose Friction Loss (PSI/Bar 100 Feet) ................................................................... 14
Performance Testing ........................................................................................................................ 15
Worn Clearance Rings and Impeller Hubs ....................................................................................... 16
Figure 4-11: Clearance Ring and Impeller Measurement ........................................................... 16
Anode Check ......................................................................................................................................... 17
EXTREME CONDITIONS, MAINTENANCE GUIDELINES ....................................................... 17
Freezing Weather .................................................................................................................................. 17
Contaminated Water ............................................................................................................................. 18
SECTION
5
: TROUBLESHOOTING ...............................................................5-1
Figure 5-1: Sample, Serial Plate .................................................................................................. 1
Table 5-2: Troubleshooting ........................................................................................................... 1
PTO Will Not Engage .............................................................................................................................. 1
Pump Will Not Engage ............................................................................................................................ 1
Pump Loses Prime or Will Not Prime ...................................................................................................... 2
Insufficient Pump Capacity ...................................................................................................................... 3
Insufficient Pressure ................................................................................................................................ 4
Remote Control Difficult to Operate ........................................................................................................ 5
Engine Speeds Too High for Required Capacity or Pressure.................................................................. 5
Cavitation ................................................................................................................................................ 5
Relief Valve Does Not Relieve Pressure... .............................................................................................. 6
Unable to Obtain Proper Setting on Relief Valve ..................................................................................... 6
Discharge Valves Difficult to Operate ...................................................................................................... 7
Water in Gearbox .................................................................................................................................... 7
Rotation Symptoms ................................................................................................................................. 5
Figure 5-3: Engine Rotation ......................................................................................................... 8
SECTION
6
: MAINTENANCE AND REPAIR.................................................... 1
OVERVIEW .................................................................................................................................. 1
GENERAL REPAIR GUIDELINES ............................................................................................... 1
Before you begin... .................................................................................................................................. 1
Table 6-3: Critical Measurements ................................................................................................ 2
Table 6-2: Torque Values .............................................................................................................. 2
Table 6-1: Recommended Lubricants .......................................................................................... 2
Cleaning and Inspection Guidelines ........................................................................................................ 5
Recommended Cleaners......................................................................................................................... 6
Tools Required ........................................................................................................................................ 6