JLG 800A_AJ ANSI Service Manual User Manual

Page 444

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SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

7-46

– JLG Lift –

3120740

RED

BLACK

BLACK

RED

PLATFORM
WORK LIGHTS

ALARM

MAIN TELE IN

MAIN TELE OUT

ROTATE RIGHT

ROATE LEFT

LEVEL UP

LEVEL DOWN

JIB UP

JIB DOWN

EMS PTF TO MTB

PTF EMS

GND MODE

GND EMS

GND FROM GND MODULE

CAN LO

CAN HI

START SWITCH

AUX POWER

CRAB STEER

COORDINATED STEER

TOWER TELE OUT

TOWER TELE IN

TOWER DOWN

TOWER UP

TWO SPEED

ENGINE SPEED

SOFT TOUCH OVERIDE

HEAD/TAIL LIGHTS

HORN

FOOTSWITCH 2

CREEP

FUEL SELECT

GENERATOR

JIB BLOCK LIMIT SW

SOFT
TOUCH

TILT

SYSTEM DISTRESS

FOOTSWITCH/ENABLE

CREEP

CABLE SERVICE

OVERLOAD

226KG/500# CAPACITY

453KG/1000# CAPACITY

AXLE SET

GENERATOR ON

SOFT TOUCH

GLOW PLUG

DRIVE DISABLED

PUMP
POTENTIOMETER

A

N

AL

YZ

ER

P

O

WE

R

AN

AL

YZ

E

R

R

E

C

E

IV

E

AN

AL

YZ

E

R

T

R

A

N

SM

IT

AN

A

L

YZ

ER

GR

OU

N

D

PLATFORM BOX

STEER

LEFT

RIGHT

J1

(W

H

ITE

)

SPARE
ANALOG

VOLT REF.

GND

INPUT

ORN/RED 49-3

BRN/WHT 47-12

YEL/RED 2-21

ORN/RED 49-15

RED/YEL 54-2

RED/YEL 54-3

BLU/ORN 52-4-1

WHT/YEL 48-6

GRAY 23-1

GRAY 24-1
PINK 25-1
PINK 26-1
BLUE 27-1

BLUE 28-1

SWING

LIFT

DRIVE

BLU/ORN 52-12

TAN 5-1

TAN 6-1

BROWN 15-1
BROWN 16-1

BLUE 27-1

BLUE 28-1

PINK 26-1

PINK 25-1

GRAY 23-1

GRAY 24-1

BROWN 14-1

BROWN 13-1

SPARE

J2

(

G

R

A

Y)

J5

(

W

H

IT

E

)

J6

(BL

A

C

K

)

output

PLATFORM
EMS

MTB
SELECT
SWITCH

CAN SHIELD

STROBE LIGHT

5

6
7

8

9

10
11

12

33
34
35

13

32

19

20

21
22

23
24

25

18

1

2

3
4

16
17

26

14

15

28

27

31

29
30

J8

(B

L

A

C

K

)

J7

(B

L

A

C

K

)

19

20

33

34
21

22
25
26

27

28

29
10

13

14

31

30

32

3

1
2

23

24

35

8

4

17

6

18

7
9

5

15

11

12

16

1

2

6

8

7

9

10

11

12

13

14

15

16

17

19

20

18

35
23

24

22

25

21

1
2

34

4

5

3

33

32

31

30

26
28
29

6

5

6

4
2

1
3

7

Ref.V

WIPER

GND

LOW FUEL LAMP

27

BLK/WHT (12)

BL

U

/O

R

N

52

-1

1

YE

L/RE

D 2-

3(

16)

YEL/RED
2-2(12)

ORN(12)

YEL/RED
2-2(12)

RED (18)

BLACK (18)

SHIELD

ORANGE (18)

18

BLACK (12)

YEL/BLK(18)

BLU/ORN 52-11

15

15

13

13

YEL/RED

2-5

ORN/BLK

YEL/RED

2-5

10

10

3
2

1

4

3
2

1
4

6

6

YELLOW (18)

16

12

16

12

BLACK (12)

RED (12)

11

11

BLU/BLK

BLU/ORN 52-20

WHT/YEL 48-1
BRN/ORN 53-1

WHT/YEL 48-5

BLU/ORN 52-1

BRN/WHT 47-13

ORN/RED 49-4

RED (18)

BLACK (18)

YEL/RED 2-3-1

YEL/RED 2-30-1

BLACK (12)

YEL/RED 2-1-2

RED

GREEN

WHITE

BLACK/SHIELD

4

3

2

1

2

4
1

3

B1

B

YEL/RED
2-4 (12)

YEL/RED
2-1(12)

BLUE (18)

BROWN (18)

RED/BLK (18)

HOLE PLUG

HOLE PLUG

HOLE PLUG

HOLE PLUG

5

7

9

8

14

17

19

19

17

14

8

9

7

5

4

6

5

3

2

YEL/RED 2-10

RED/WHT 55-30

RED/WHT 55-31

BLACK

ORN/RED 49-11

ORANGE 55-46

ORN/RED 49-40

GREEN

BLACK

WHITE

BLU/ORN 52-4

BLU/ORN 52-3

15 AMP
C.B.

Y

E

L/RE

D

2-

5-

1

ORN/RED 49-100

YELLOW 55-16

YELLOW 55-17

ORN/RED 49-101

ORN/RED 49-42

BLACK

BLACK

18

5K

5K

5
1

4
2

3
7

2

1

RED/ORN

GREEN

BRN/BLK

OR

N

/YE

L

BL

U

/YE

L

8

7

WHITE
BLACK

BLK

6

BLK

WHT

3

4

5

R

1

2

ORN/RED 49-92

ORN/RED 49-91

ORN/RED 49-90

ORN/RED 49-89

11
10

9

8

WHITE

RED/BLU
GRN/YEL

GREEN

BROWN
BLACK OR BLU/YEL

WHT/GRN
WHT/YEL

BLUE
RED OR WHT/RED

BROWN

BLACK

87

RE

D 1-2

86 85

L

YEL/RED

2-30-4

YEL/RED 2-4 (16)

YEL/

R

ED 2-

1-

98

YE

L/RE

D 2

-1-

99

(

16)

IGN POWER
CONNECTOR

SE

E

SHEE

T 2

CAN HI

RED (18)

CAN LO

BLACK (18)

CAN SHIELD

15

YEL/RED 2-37

BLACK

BRN/WHT 47-14

YEL/RED 2-36

14

ORN/RED 49-71

ORN/RED 49-69

7

ORN/RED 49-70

9

ORN/RED 49-72

10

ORN/RED 49-73

12

ORN/RED 49-75

11

ORN/RED 49-74

YEL/RED 2-63

WHT

BLACK

7

3
4
2
1

5
6

B

L

AC

K 0-

1

J1

-1

9

1

2

3

BLACK

GREEN

RED

ORN/RED 49-102

UPRIGHT TILTED

UPRIGHT TILT SENSOR
LOCATED IN UPRIGHT

WH

IT

E

RE

D

GROUND - 4
PWMY - 3
PWMX - 2
VCC - 1

WHITE

4

BLA

C

K

IGN POWER
CONNECTOR

GROUND
CONNECTOR

1

1

2

Y

E

L/

RE

D 2-

42

2

B

L

AC

K 0

-8

4

3

5

4

3

YEL/RED 2-21

J1

(B

L

A

C

K

)

J2

(

G

R

A

Y

)

UMS

MODULE

1

2

6

3

7

5

4

8

10

9

11

12

1
2

6

3

7

5

4

8

10

9

11

12

ANALYZER POWER

ANALYZER RECEIVE
ANALYZER TRANSMIT

ANALYZER GROUND

ORN/RED 49-104

ORN/RED 49-105

1

2
3
4

A

B

C

A B C

A
B
C

RED (18)
BLACK (18)

SHIELD

YEL/RED 2-44

YEL/RED 2-46

BLACK 0-9

BLACK 0-10

YEL/RED 2-43

Figure 7-54. Electrical Schematic - Caterpillar, Deutz, & GM S/N 99884 to Present - Sheet 1 of 6

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