Rockwell Automation WebPak 3000 DC Drives Hardware Reference, Installation and Troubleshooting - Manual (Page 5)

Contents III
List of Figures
Figure 1.1 - Sample WebPak 3000 Nameplate.........................................................................1.1
Figure 1.2 - WebPak 3000 Functional Block Diagram............................................................. 1-3
Figure 2.1 - Mounting Dimensions for WebPak 3000, 25 and 60 A...................................... 2-2
Figure 2.2 - Mounting Dimensions for WebPak 3000, 150 A.................................................. 2-3
Figure 2.3 - Mounting Dimensions for WebPak 3000, 250 and 450 A.................................... 2-4
Figure 2.4 - Mounting Dimensions for WebPak 3000, 800 A.................................................. 2-5
Figure 2.5 - Mounting Dimensions for WebPak 3000, 1200 and 1600 A................................ 2-6
Figure 2.6 - Mounting Dimensions for WebPak 3000, 2000 A................................................ 2-7
Figure 2.7a - Principle Wiring Diagram, 150 A ........................................................................ 2-11
Figure 2.7b - Principle Wiring Diagram, 1600 A ...................................................................... 2-12
Figure 2.8a - Main Contactor Connection Diagram - Example ................................................ 2-15
Figure 2.8b - CTB Connection Diagram - Example ................................................................. 2-17
Figure 2.9:
I/O Expansion Board Terminal Strip Connection Diagram .................................. 2-18
Figure 3.1 - Regulator Board Jumper Positions ...................................................................... 3-3
Figure 3.2 - AUTO REF Jumpers............................................................................................ 3-5
Figure 3.3 - I/O Expansion Board Jumper Locations............................................................... 3-7
Figure 3.4 - Jumper Settings on the I/O Expansion board........................................................ 3-8
Figure 4.1 - SCR Armature Current During Normal Operation .............................................. 4-13
Figure 4.2 - Load SCRs Fail to Turn On................................................................................ 4-14
Figure 4.3 - Thyristors Fail to contact.................................................................................... 4-15
Figure 5.2 -
AC-Line Choke Dimensions ................................................................................ 5-9
Figure 5.3 - HF Filter Dimensions ........................................................................................ 5-10
Figure 5.4 to 5.12 - RFI-Filter Dimensions .............................................................................. 5-12
Figure B.1 - Cabinet Configuration .......................................................................................... B-2
Figure B.2 - Specification for screened Cable ......................................................................... B-3
List of Tables
Table 1.1 - Drive Selection .................................................................................................... 1-2
Table 1.2 - Drive Modification Kits ......................................................................................... 1-4
Table 2.1 - Recommended Lugs for Grounding WebPak Drives in UL / cUL Version. ......... 2-10
Table 2.2 - User Device Connections to the Control Terminal Board. .................................. 2-16
Table 2.3 to 2.8 - Input/Output Connections to the I/O Expansion Terminal Board ................... 2-19
Table 3.1 -
Jumper and Adjustment Settings on the Regulator Board. .................................. 3-2
Table 4.1 - Fault Codes ......................................................................................................... 4-3
Table 4.2 - Alarm Codes........................................................................................................ 4-8
Table 5.1 - Replacement Parts for WebPak 3000 25-150 A ............................................ 5-3
Table 5.2 - Replacement Parts for WebPak 3000 250-800 A ............................................ 5-3
Table 5.3 - Replacement Parts for WebPak 3000 1200-2000 A ........................................... 5-4
Table 5.4 to 5.7 - Accessories .................................................................................................... 5-5
Table A.1 -
Armature Voltage................................................................................................. A-3
Table A.2 - Tachometer Speed Regulation . .......................................................................... A-3
Table A.3 - Drive Specifications ............................................................................................. A-4
Table C.1 - Cross Reference Part Numbers – Catalogue Numbers .......................................C-1