Appendix 29: 400/460v system schematic, Power supply & sl100 torch (without solenoid) – Tweco 51 with SL100SV CutMaster User Manual

Page 166

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APPENDIX

A-34

Manual 0-4640

A

APPENDIX 29: 400/460V SYSTEM SCHEMATIC

Power Supply & SL100 Torch (without Solenoid)

1

1

2

2

3

3

4

4

5

5

A

B

C

D

E

F

+18V

+18V

+12V

+18V

(22)

400/460V
3 PHASE
INPUT

GND SIGNAL

P1

AC

(23)

W 1

OV E RTEMP

OV TEMP

(3)

(44)

+ 12VDC

CSR

230V

THRU S CREW TERMINAL

DC OK

(26)

SE

C

GA S ON

GAS

P OT HIGH

TO BIAS
S UPPLY

(6)

+ 12VDC

A C OK

DC

MAIN BOARD

ASSY 19X2033 (400V)
ASSY 19X2060 (460V)

ON/OFF SW

CHASSIS

GND

(25)

(24)

CURRENT
CONTROL/
LED PCB
19X1604

28VAC B

28VAC B

S ET

D8

CHA S SIS GND

TEMP

P RE S S GOOD

W 1

(1)

P OT WIPER

(21)

RUN

(4)

PR

I

RUN/SET

(2)

28VAC A

CURRE NT ADJUST:

20 - 40 AMPS

INV ON

(5)

(20)

(13)
(14)
(19)

28VAC A

S W1

S W2

IGBT
HEATSINK
TEMP

TS2

INDUCTOR
TEMP

NTC

GND SIGNAL

RTN

P IP

TORCH SW

P OT LOW

GA TE DRIVE B RTN

GA TE DRIVE B

GA TE DRIVE A RTN

GA TE DRIVE A

- OUT

CURRE NT SENSE

CURRE NT SENSE RTN

TIP

+ 12VDC

TORCH SWITCH

28VAC A

(78)
(79)

(80)
(81)

LOGIC

J1

P23

P2

J2

J23

TS1

J14

P3

J3

FAN1

M1

J26

P26

P8

J8

(11)
(12)

(10)

(9)

(7)

B

A

(8)

INP UT DIODE

A S S Y 19X2073

J21

P21

J20

P20

MAIN TRANSFORMER

E14

J5

TEST
CONN

J4

P4

W1

SOL1

T5

+ 12V

(35)

P OT LOW

OV E RTEMP

P OT WIPER

(41)

P OT HIGH

(40)

(39)

DC

(42)

(38)

(37)

(36)

GAS

AC

P14

J22

P22

J9

P9

P IP

P IP RTN

DC COMMON

A S S Y 19X2000

A TC CONNECTION
CONFIGURATION

400V ’CE’ VERSION
INCLUDES IN-LINE
EMC FILTER

IS ENSE

CURRE NT SENSE RTN

CURRE NT SENSE

(RED)

+ 12V

GA TE DRIVE B RTN

GA TE DRIVE B

GA TE DRIVE A RTN

GA TE DRIVE A

CSR

IS ENSE

(FILTERING)

R94 (460V)

R93 (400V)

F1 (1/4A 500V)

T1

K3

K4

K4

K4

K3

28VAC B

28VAC A

...OR...

(E34)

(E17)

PS1

MAIN
CONTACTOR

PRESSURE
SWITCH

GAS
SOLENOID

CLOS ED WHEN
P RE S SURE OK

CSR

TORCH SWITCH -

TORCH SWITCH +

Vo

400V
3 PHASE
INPUT

8

7

6

9

10

1

5

4

3

2

8

6
7

9

10

1

4

5

2

3

1
2

1

4

2

3

1
2
3

1
2

1
2

1

4

2
3

1

4

2
3

8

6
7

1

4
5

2
3

8

6
7

1

4
5

2
3

8

6
7

1

4

5

2
3

8

6
7

1

4

5

2
3

1

4

2

3

4

3

1

4

2

3

1

4

2

3

1
2

1
2

1
2

1
2

4

3

2

1

W 1

W 1

400/460V
1 PHASE
INPUT

2

1

4
5

3

6

7

12

9

15

10

14

16

13

19

20

17
18

11

8

1

2

4
5

3

6
7

12

9

15

10

14

16

13

19

20

17
18

11

8

1

2

21

22
23

24
25
26
27
28
29
30
31

32
33

34
35
36

21

22
23

8

6
7

1

4
5

2
3

8

6
7

1

4
5

2
3

E3

E2

E1

E5

E13

E18

E6
E8

E14
E16

E11

E12

E13

E15

E35

E4

E9

E8

E21

E20

E26
E25

E23

E24

E19

E18

E5

E10

E6

E7

E17

E34

E16

E28

24
25
26
27
28
29
30
31

32
33

34
35
36

8

4

3

2

1

8

A TC RECEIVER

A TC MA LE CONNECTOR

28VAC A

28VAC B

GND

K5

K2

P RE S S GOOD

K2

K5

FAN

INRUSH

CONTA CTOR ON

S OLE NOID ON

F2, 0.9A,
(RE S ETABLE)

E22

MODE SW

RA R OFF

(46)

L1

L2

L3

TORCH SW RTN

TORCH SW

3
4

CSR

GND SIGNAL

GND SIGNAL

GND SIGNAL
GND SIGNAL

GND SIGNAL

CURRENT

S E NSE

S E E TABLE 1

(P ILOT PCB) (F6)

(CSR)

(NEG)

(TS1)

(TS2)

t

Art # A-03692

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