Appendix 30: 400/460v system schematic, Power supply & sl100sv torch (with solenoid) – Tweco 51 with SL100SV CutMaster User Manual

Page 168

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APPENDIX

A-36

Manual 0-4640

A

APPENDIX 30: 400/460V SYSTEM SCHEMATIC

Power Supply & SL100SV Torch (with Solenoid)

1

1

2

2

3

3

4

4

5

5

A

B

C

D

E

F

+18V

+18V

+12V

+18V

(22)

400/460V
3 PHASE
INPUT

GND SIGNAL

P1

AC

(23)

W1

OVERTEMP

OVTEMP

(3)

(44)

+12VDC

CSR

230V

THRU SCREW TERMINAL

DC OK

(26)

SEC

GAS ON

GAS

POT HIGH

TO BIAS
SUPPLY

(6)

+12VDC

AC OK

DC

MAIN BOARD
ASSY 19X2033 (400V)
ASSY 19X2060 (460V)

ON/OFF SW

CHASSIS
GND

(25)

(24)

CURRENT
CONTROL/
LED PCB
19X1604

28VAC B

28VAC B

SET

D8

CHASSIS GND

TEMP

PRESS GOOD

W1

(1)

POT WIPER

(21)

RUN

(4)

PR

I

RUN/SET

(2)

28VAC A

CURRENT ADJUST:
20 - 40 AMPS

INV ON

(5)

(20)

(13)

(14)

(19)

28VAC A

SW1

SW2

IGBT
HEATSINK
TEMP

TS2

INDUCTOR
TEMP

NTC

GND SIGNAL

RTN

PIP

TORCH
SW

POT LOW

GATE DRIVE B RTN

GATE DRIVE B

GATE DRIVE A RTN

GATE DRIVE A

- OUT

CURRENT SENSE

CURRENT SENSE RTN

TIP

+12VDC

TORCH SWITCH

28VAC A

(78)
(79)

(80)
(81)

LOGIC

J1

P23

P2

J2

J23

TS1

J14

P3

J3

FAN1

M1

J26

P26

P8

J8

(11)

(12)

(10)

(9)

(7)

B

A

(8)

INPUT DIODE

ASSY 19X2073

J21

P21

J20

P20

MAIN TRANSFORMER

E14

J5

TEST
CONN

J4

P4

W1

SOL1

T5

+12V

(35)

POT LOW

OVERTEMP

POT WIPER

(41)

POT HIGH

(40)

(39)

DC

(42)

(38)

(37)

(36)

GAS

AC

P14

J22

P22

J9

P9

PIP

PIP RTN

DC COMMON

ASSY 19X2000

ATC CONNECTION
CONFIGURATION

400V 'CE' VERSION
INCLUDES IN-LINE
EMC FILTER

ISENSE

CURRENT SENSE RTN

CURRENT SENSE

(RED)

+12V

GATE DRIVE B RTN

GATE DRIVE B

GATE DRIVE A RTN

GATE DRIVE A

CSR

ISENSE

(FILTERING)

R94 (460V)

R93 (400V)

F1 (1/4A 500V)

T1

K3

K4

K4

K4

K3

28VAC B

28VAC A

...OR...

(E34)

(E17)

PS1

MAIN
CONTACTOR

PRESSURE
SWITCH

GAS
SOLENOID

CLOSED WHEN
PRESSURE OK

CSR

TORCH SWITCH -

TORCH SWITCH +

Vo

400V
3 PHASE
INPUT

8

7

6

9

10

1

5

4

3

2

8

6

7

9

10

1

4

5

2

3

1

2

1

4

2

3

1
2
3

1

2

1

2

1

4

2
3

1

4

2
3

8

6

7

1

4

5

2

3

8

6

7

1

4

5

2

3

8

6

7

1

4

5

2

3

8

6

7

1

4

5

2

3

1

4

2

3

4

3

1

4

2

3

1

4

2

3

1

2

1

2

1

2

1

2

4

3

2

1

W1

W1

400/460V
1 PHASE
INPUT

2

1

4

5

3

6

7

12

9

15

10

14

16

13

19

20

17

18

11

8

1

2

4

5

3

6

7

12

9

15

10

14

16

13

19

20

17

18

11

8

1

2

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

21

22

23

8

6

7

1

4

5

2

3

8

6

7

1

4

5

2

3

E3

E2

E1

E5

E13

E18

E6
E8

E14
E16

E11

E12

E13

E15

E35

E4

E9

E8

E21

E20

E26
E25

E23

E24

E19

E18

E5

E10

E6

E7

E17

E34

E16

E28

24

25

26

27

28

29

30

31

32

33

34

35

36

8

4

3

2

1

8

ATC RECEIVER

ATC MALE
CONNECTOR

28VAC A

28VAC B

GND

K5

K2

PRESS GOOD

K2

K5

FAN

INRUSH

CONTACTOR ON

SOLENOID ON

F2, 0.9A,
(RESETABLE)

E22

MODE SW

RAR OFF

(46)

L1

L2

L3

TORCH SW RTN

TORCH SW 3

4

CSR

GND SIGNAL

GND SIGNAL

GND SIGNAL

GND SIGNAL

GND SIGNAL

CURRENT

SENSE

SEE TABLE 1

(PILOT PCB) (F6)

(CSR)

(NEG)

(TS1)

(TS2)

T6

11

15

6

10

PRI

SEC

B

A

5

7

5

7

FACTORY INSTALLED OPTIONAL

TORCH MOUNTED GAS SOLENOID

ASSY 19X2283

tt

WHEN OPTIONAL TORCH
MOUNTED GAS SOLENOID
IS USED, SOL1 IS POWERED
BY T6 ONLY ,SOL2 POWERED
BY P4-1,-2

Art # A-07155

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