Ultra-cut 300, Thermal dynamics, Component locator – Tweco 300 Ultra-Cut(March 2013) User Manual

Page 159

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Manual 0-5134

A-27

APPENDIX

ULTRA-CUT 300

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

+1

2

V

-12V

SIGNAL

COMMON

I_

se

nse

P

Ir

e

f_

G

GN

D

W

P_ena

GN

D

_

C

TE

MP

_

C

GN

D

W

Ise

n

se

_

W

-15V

w

+1

5

V

w

+15Vw

-15Vw

Is

ens

e_W

GN

D

P

I_

se

ns

eP

GN

D

P

Ir

e

f_

G

P_ref

P_ena

P_ref

GN

D

_

C

TE

MP

_

C

TORCH (-)

PILOT

WORK (+)

WORK

PILOT (TIP) VOLTS

NEG ARC VOLTS

N2 P1

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1223

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

300-Amp Power Supply 600V CSA (Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1223

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

300-Amp Power Supply 600V CSA (Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1223

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

300-Amp Power Supply 600V CSA (Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

RAS

PCB 8
WK-5687

RC &
RF CAPS

HALL SENSOR

HALL SENSOR

PILOT REG.
(CHOPPER )
PCB1
WK-5750

BIAS
POWER

PILOT REGULATOR
(CHOPPER)

< /

O

VER

_

T

E

MP

> P_DEM (

P

_

Ir

e

f)

> P_Enable (P_ena)

PILOT REG.
(CHOPPER )
PCB2
WK-5754

I_

DE

T

I_SE

<

<

PILOT CURRENT SIGNAL <

WORK CURRENT SIGNAL <

/ OVERTEMP <

/PILOT ENABLE >

PILOT DEMAND >

C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C3 Capacitor 47 uf 400V (C1, Sht 2)

C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
10A, 690V, 3Ph
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)

D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
D3 Diode Bridge 25A, 800V, 1Ph (C1, Sht 2)

FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN2 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)

FL1 Flow sensor (B5, Sht 2)

HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)

LSW1 Level SW, coolant, NC (B5, Sht 2)

MC1 Contactor, 3P ,Inv #1 input, Coil (B2, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)

MC3 Contactor, 3P ,Inv #2 input, Coil (B2, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)
MC4 Contactor, 3P ,Inv #3 input, Coil (B3, Sht 2)
" Contacts (C2, Sht 1)
" Aux Contact (B3, Sht 2)

MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)

NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)

R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)

T1 Aux Transformer (D-F1, Sht 2)

TH1 Thermal Sensor, coolant return (B5, Sht 2)

COMPONENT LOCATOR

(C7, Sht 2)

Power Supply
Rear Panel

DAT

(C2, Sht 2)

ECO-B402 DAT 2/26/07

AB

ECO-B448 DAT 4/13/07

(C7 & A9,Sht 2)

(C7 & A9,Sht 2)

ECO-B646 GAC 10/31/07

AC

ECO-B1391

DAT 4-24-09

AD

DAT

AE ECO-B1535

9-25-09

R9
50

R9
50

TB1

TB1

CN33

CN33

1

2

3

4

CN17

CN17

1

2

3

CN2

CN2

1

2

3

4

CN9

CN9

1

2

TB2

TB2

CN3

CN3

1

2

3

4

HCT1

HCT1

1

2

3

4

D2

D2

1

A1

2

K1

3

A2

4

K2

CN5

CN5

1

2

3

4

TB5

TB5

MC2-A

MC2-A

TB2

TB2

CN3

CN3

1

C2
2 UF

C2
2 UF

MC2-B

MC2-B

MC2-C

MC2-C

CN8

CN8

1

2

CN5

CN5

1

2

3

4

R6

20K

30W

R6

20K

30W

CN4

CN4

1

2

3

CN1

CN1

1
2
3
4

CN1

CN1

1
2
3
4

LED5

ERROR

LED5

ERROR

CN2

CN2

1

2

3

CN1

CN1

1

2

FAN3

FAN3

+

-

CN2

CN2

1

2

3

TB1

TB1

THS1

SW_TEMP_NC

THS1

SW_TEMP_NC

HCT2

HCT2

1

2

3

4

CN6

CN6

1

2

3

CN4

CN4

1

2

3

4

5

LED4

CHOPPER TEMP

LED4

CHOPPER TEMP

CN4

CN4

1

2

3

4

5

TB4

TB4

CN3

CN3

1

2

WORK

WORK

TB3

TB3

CN7

CN7

1

2

3

4

5

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