10 gas selection, 10 gas selection -14, Ultra-cut 300 – Tweco 300 Ultra-Cut(March 2013) User Manual

Page 84

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OPERATION

4-14

Manual No. 0-5134

ULTRA-CUT 300

4.10 Gas Selection

A. Plasma Gases

1. Air Plasma

• Most often used on ferrous or carbon base materials for good quality at faster cutting speeds.

• Air plasma is normally used with air shield.

• Only clean, dry air is recommended for use as plasma gas. Any oil or moisture in the air supply will substan-

tially reduce torch parts life.

• Provides satisfactory results on nonferrous materials and reduced weldability on ferrous materials.

2. Argon/Hydrogen (H35) Plasma

• Recommended for use on 3/4 in (19 mm) and thicker stainless steel. Recommended for 1/2 inch (12 mm) and

thicker nonferrous materials. Ar/H2 is not normally used for thinner nonferrous materials because less
expensive gases can achieve similar cut quality.

• Poor cut quality on ferrous materials.

• Provides faster cutting speeds and high cut quality on thicker materials to offset the higher cost.

• A 65% argon / 35% hydrogen mixture should be used.

3. Oxygen (O

2

) Plasma

• Oxygen is recommended for cutting ferrous materials.

• Provides faster cutting speeds.

• Provides very smooth finishes and minimizes nitride build-up on cut surface (nitride build-up can cause

difficulties in producing high quality welds if not removed).

4. Nitrogen (N

2

) Plasma

• Provides better cut quality on nonferrous materials such as stainless steel and aluminum.

• Can be used in place of air plasma with air shield or carbon dioxide (CO

2

).

• Provides much better parts life than air.

• A good clean welding grade nitrogen should be used.

5. H17 Plasma (17.5% Hydrogen / 32.5% Argon / 50% Nitrogen)

• Recommended for 1/2 inch (12 mm) and thicker nonferrous materials. H17 is not normally used for thinner

nonferrous materials because less expensive gases can achieve similar cut quality.

• Alternative to H35 Plasma. Yields slightly higher cut speeds and similar cut quality.

• When using H17, the gas should be supplied to the gas supply port marked “H35”.

• Poor cut quality on ferrous materials.

6. Marking Gas

•Argon is required for Marking.

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