Tweco 300 Ultra-Cut(March 2013) - Manual (Page 5)

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ................................................................................................ 1-1
1.01 Notes, Cautions and Warnings ...................................................................... 1-1
1.02 Important Safety Precautions ....................................................................... 1-1
1.03 Publications .................................................................................................. 1-2
1.04 Note, Attention et Avertissement .................................................................. 1-3
1.05 Precautions De Securite Importantes ........................................................... 1-3
1.06 Documents De Reference ............................................................................. 1-5
1.07 Declaration of Conformity ............................................................................. 1-6
1.08 Statement of Warranty .................................................................................. 1-7
SECTION 2: SPECIFICATIONS ................................................................................................. 2-1
2.01 General Description Of The System .............................................................. 2-1
2.02 Plasma Power Supply ................................................................................... 2-1
2.03 Remote Arc Starter ...................................................................................... 2-1
2.04 Gas Control Module ...................................................................................... 2-1
2.05 Precision Plasma Cutting Torch .................................................................... 2-1
2.06 Specifications & Electrical Requirements ..................................................... 2-2
2.07 System Component Layout .......................................................................... 2-2
2.08 Power Supply Dimensions ............................................................................ 2-3
2.09 Power Supply Rear Panel Features ............................................................... 2-4
2.10 Gas Requirements ........................................................................................ 2-5
2.11 Gas Applications .......................................................................................... 2-5
2.12 XTTM-300 Torch Specifications .................................................................... 2-6
SECTION 3: INSTALLATION ...................................................................................................... 3-1
3.01 Installation Requirements ............................................................................. 3-1
3.02 System Layout ............................................................................................. 3-2
3.03 Cables & Leads Identification ....................................................................... 3-3
3.04 Lift the Power Supply .................................................................................... 3-4
3.05 Remove the Connections Cover ................................................................... 3-5
3.06 Connect Work Cable and Pilot and Negative Leads ....................................... 3-8
3.07 Ground Connections ..................................................................................... 3-9
3.08 Connect Coolant Leads ................................................................................ 3-12
3.09 Connect Control Cables for CNC, Remote Arc Starter, and DMC-3000 ........ 3-13
3.10 Connect TSC-3000 Cable and DMC-3000 Fiber Optic Cable to CCM ............ 3-14
3.11 Set Switches on the Command - Control Module ......................................... 3-16
3.12 Height Control Connections ......................................................................... 3-18
3.13 DMC-3000 Gas Manifold Control Installation ................................................ 3-18
3.14 DPC-3000 Gas Pressure Control Installation ............................................... 3-22
3.15 Fiber Optic Cable Installation from CCM to DMC-3000. ............................... 3-25
3.16 Fiber Optic Cable Installation From DMC-3000 to DPC-3000 ........................ 3-28
3.17 Install TSC-3000 Touch Screen Control ........................................................ 3-30
3.18 Install Remote Arc Starter ........................................................................... 3-31
3.19 Connecting Torch ......................................................................................... 3-40
3.20 Install Consumable Torch Parts .................................................................... 3-41
3.21 Complete the Installation ............................................................................. 3-45