Section 12: power source error codes, Section 12, Power source error codes -1 – Tweco 200 ACDC Arcmaster(April2006) User Manual

Page 61: Arcmaster 200 ac/dc

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ARCMASTER 200 AC/DC

April 13, 2006

12-1

SECTION 12:

POWER SOURCE ERROR CODES

Description

Possible Cause

Remedy

Remarks

A The Welding Power

Source’s duty cycle
has been exceeded.

A Let Power Source

cool down then
keep within its
duty cycle.

B Fan ceases

to operate.

B Have an accredited

Thermal Arc Service
Agent investigate.

C Air flow is restricted

by vents being
blocked.

C Unblock vents then

let Power Source
cool down.

A The Welding Power

Source’s duty cycle
has been exceeded.

A Let Power Source

cool down then
keep within its
duty cycle.

B Fan ceases

to operate.

B Have an accredited

Thermal Arc Service
Agent investigate

C Air flow is restricted

by vents being
blocked.

C Unblock vents then

let Power Source
cool down.

A Primary current is

too high because
welding arc is
too long.

A Reduce length of

welding arc.

B Mains supply

voltage is more
than 10% below
nominal voltage .

B Have an accredited

Thermal Arc Service
Agent or a qualified
electrician check for
low Mains voltage.

E04 error code
displayed
Output voltage
exceeds the
secondary voltage
specification.

3 E03 error code

displayed
Primary (input)
current too high.

Weld current
ceases. Buzzer
sounds constantly.
Switch machine OFF
then ON to reset
E03 error.

4

TIG torch cable
and/or work lead
are too long or
leads are coiled.

Reduce the length
of the TIG torch
cable and/or work
lead or un-coiled
leads.

Weld current
ceases. Buzzer
sounds constantly.
Switch machine OFF
then ON to reset
E04 error.

1 E01 error code

displayed
Temperature sensor
TH1 (protects
IGBTs) is greater
than 80ºC for about
1 second.

Weld current
ceases. Buzzer
sounds constantly.
Fan operates at
max speed.
E01 resets when
TH1 decreases to
70ºC for about
30 seconds.

2 E02 error code

displayed
Temperature sensor
TH2 (protects
secondary diodes)
is greater than 80ºC
for about 1 second.

Weld current
ceases. Buzzer
sounds constantly.
Fan operates at
max speed.
E02 resets when
TH2 decreases to
70ºC for about
30 seconds.

Table 12-1 Power Source Error Codes

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