12 servicing, 1 servicing – Glow-worm Betacom C User Manual

Page 47

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47

12 Servicing

COMBUSTION CHECK AND SETTING GAS

VALVE

● Remove the front casing panel, see diagram 10.1 and hinge

down the control box. Taking care not to touch any internal

components, proceed as follows:

● Connect the CO

2

combustion analyser to the relevant test

point.

While adjusting the burner pressure at maximum and

minimum, combustion products can be checked if required,

according to the table below:

GAS RATE CHECK

The boiler is fitted with a fully modulating automatic gas

valve. With all other gas appliances turned off

measure the gas rate at the gas meter. Check that the gas

rate is as stated in the table below:

Gas rate

Natural gas in (m

3

/ h)

Appliance

Maximum net heat input in kW

nominal

Combustion Products

CO

2

(Vol -%)

CO (ppm)

Appliance

Natural gas

Propane

Natural gas

Propane

Max

Min

Max

Min

Betacom 24c 8,60 ± 5 3,85 ± 5 9,60 ± 5 4,40 ± 5

< 400

< 400

Betacom 30c 8,10 ± 5 2,90 ± 5 9,30 ± 5 3,35 ± 5

< 400

< 400

tolerance

tolerance

tolerance

tolerance

Betacom 24c

Betacom 30c

28,5

25,7

3,02

2,72

COMPLETION

If it is not possible to achieve the required results for either

the combustion or gas rates, it will be necessary to complete

a full service of the appliance and then repeat the combustion

check procedure. If after servicing and adjustment of the

appliance the combustion values are still unacceptable

and after further remedial work has been carried out, the

appliance must be disconnected until the CO/CO2 ratio

is acceptable. Advice can be sought from the Glow-worm

Technical Helpline.

12.1 Servicing

All routine servicing requirements can be achieved by the

removal of the front panel and inner casing panel, see

diagram 12.2.

Before commencing with a service or replacement of parts.

The boiler should be isolated from the electrical and gas

supplies.

● Remove the front casing panel by removing two screws

at the bottom of the boiler and by lifting the front casing

panel up to release from the retaining hooks, see

diagram 10.1.

● Remove the boiler inner casing panel by removing two

screws and by lifting the boiler inner casing panel up to

release from the retaining lugs, see diagram 12.2.

● Remove the side panels by removing the screws on the

upper and lower sides. Remove the panels by swinging

them out and lifting them up, see diagram 12.3.

● Remove the combustion chamber cover by removing six

screws, see diagram 12.4.

Should any CO

2

value exceed the value in the table, investigation of the cause such as cleaning the heat exchanger and checking

the integrity of the flue, must be carried out.

Appliance

Combustion Products

CO

2

(Vol - %)

CO (ppm)

Natural gas

tolerance

Propane

tolerance

Natural gas

tolerance

Propane

tolerance

Max

Min

Max

Min

Betacom 24c

8.60 ± 0.5

3.85 ± 0.5

9.60 ± 0.5

4.40 ± 0.5

< 400

< 400

Betacom 30c

8.10 ± 0.5

2.90 ± 0.5

9.30 ± 0.5

3.35 ± 0.5

< 400

< 400

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