Flowserve Logix 3200IQ Digital Positioner - Manual

Flowserve Corporation 1350 N. Mountain Springs Parkway 1978 Foreman Dr.
Flow Control Division Springville, Utah 84663-3004 Cookville, TN 38501
www.flowserve.com Phone: 801 489 2233 Phone: 931 432 4021
FCD AXAIM3200-00 9/04 Page: 1 of 32
© 2004, Flowserve Corporation, Printed in USA
Logix 3200IQ Digital Positioner
Automax Logix 3200IQ Digital Positioner
Installation, Operation and Maintenance Instructions
Terms Concerning Safety
The safety terms DANGER, WARNING, CAUTION and NOTE
are used in these instructions to highlight particular dangers
and/or to provide additional information on aspects that may
not be readily apparent.
DANGER: indicates that death, severe personal injury
and/or substantial property damage will occur if proper
precautions are not taken.
WARNING: indicates that death, severe personal injury
and/or substantial property damage can occur if proper
precautions are not taken.
CAUTION: indicates that minor personal injury and/or
property damage can occur if proper precautions are
not taken.
NOTE: indicates and provides additional technical
information, which may not be very obvious even
to qualified personnel. Compliance with other, not
particularly emphasized notes, with regard to transport,
assembly, operation and maintenance and with regard
to technical documentation (e.g., in the operating
instruction, product documentation or on the product
itself) is essential, in order to avoid faults, which in
themselves might directly or indirectly cause severe
personal injury or property damage.
General Information
The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Automax Logix
® 3200IQ digital positioners.
Series 3000 is the term used for all the positioners herein;
however, specific numbers indicate features specific to
model (i.e., Logix 3200 indicates that the positioner has
HART
® protocol). See Logix 3200IQ Product Specification
Sheet (AXAPS3200-00) for a breakdown of specific model
numbers. Product users and maintenance personnel should
thoroughly review this bulletin prior to installing, operating,
or performing any maintenance on the valve.
To avoid possible injury to personnel or damage to
valve parts, WARNING and CAUTION notes must be
strictly followed. Modifying this product, substituting
non-factory parts or using maintenance procedures
other than outlined could drastically affect
performance and be hazardous to personnel and
equipment, and may void existing warranties.
WARNING: Standard industry safety practices must be
adhered to when working on this or any process control
product. Specifically, personal protective and lifting
devices must be used as warranted.
Table of Contents
Terms Concerning Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Logix 3200IQ Positioner Overview . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Positioner Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Detailed Sequence of Positioner Operations . . . . . . . . . . . . 4
Mounting the Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tubing Positioner to Actuator . . . . . . . . . . . . . . . . . . . 6
Wiring and Grounding Guidelines. . . . . . . . . . . . . . . . . . . . 6
4-20 mA Command Input Wiring . . . . . . . . . . . . . . . . 6
Grounding Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Compliance Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cable Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Intrinsically Safe Barriers . . . . . . . . . . . . . . . . . . . . . . 8
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Logix 3200IQ Local Interface Operation. . . . . . . . . . . . 8
Initial DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . 8
Description of Configuration DIP Switch Settings . . . . 9
Description of Cal DIP Switch Settings . . . . . . . . . . . 10
QUICK-CAL Operation . . . . . . . . . . . . . . . . . . . . . . . . 11
Manual Jog Calibration Operation . . . . . . . . . . . . . . . 11
Local Control of Valve Position . . . . . . . . . . . . . . . . . 11
Factory Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Command Source Reset . . . . . . . . . . . . . . . . . . . . . . 11
Logix 3200IQ Status Condition . . . . . . . . . . . . . . . . . 11
Version Number Checking. . . . . . . . . . . . . . . . . . . . . 13
SoftTools™ Configuration and Diagnostic Software and
HART 275/375 Handheld Communicator . . . . . . . . . . 13
Maintenance and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . 14
Driver Module Assembly . . . . . . . . . . . . . . . . . . . . . . 14
Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking or Setting Internal Regulator Pressure . . . . 17
Spool Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spool Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Stem Position Sensor . . . . . . . . . . . . . . . . . . . . . . . . 18
Main PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 20
Customer Interface Board . . . . . . . . . . . . . . . . . . . . . 21
Optional Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Vented Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HART VHF Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HART Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-20 mA Analog Output Board . . . . . . . . . . . . . . . . . 23
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Logix 3200IQ Spare Parts Kits . . . . . . . . . . . . . . . . . . . . . 27
Logix 3200IQ Mounting Kits . . . . . . . . . . . . . . . . . . . . . . 28
Logix O.E.M. Mounting Kits . . . . . . . . . . . . . . . . . . . 28
NAMUR Accessory Mounting Kit Part Numbers . . . . . 28
Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . 29
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30