Flowserve Logix 3200IQ Digital Positioner - Manual (Page 12)

Colors ID Indication and Resolution
Flowserve Corporation 1350 N. Mountain Springs Parkway 1978 Foreman Dr.
Flow Control Division Springville, Utah 84663-3004 Cookville, TN 38501
www.flowserve.com Phone: 801 489 2233 Phone: 931 432 4021
FCD AXAIM3200-00 9/04 Page: 12 of 32
© 2004, Flowserve Corporation, Printed in USA
Automax Logix 3200IQ Digital Positioner
Installation, Operation and Maintenance Instructions
Logix 3200IQ Status Condition Codes
Colors ID Indication and Resolution
G - - - Any sequence starting with a green light flashing first is a
normal operating mode and indicates that there are no
internal problems.
GGGG 1 Normal operation - Analog Command mode. No errors,
alerts, or warnings.
GGGY 2 Tight shutoff (MPC) active - The command is below the
user-set limit for tight shutoff feature. This is a normal
condition for a closed valve. The factory default setting is
1% command. To clear the condition use handheld or
Flowserve-supplied software to reset the tight shutoff if the
range is incorrect or adjust the command signal above the
specified MPC value.
GGYG 3 Digital command mode - The analog 4-20 mA input signal
is ignored in this mode and a handheld or Flowserve-
supplied software is needed to change the position
command. (Note a command reset is provided to change
the command back to analog control mode from the local
interface if a PC or handheld configurator is not available.)
GGYR 4 Initializing - This sequence should only be visible for three
sequences when powering up the unit.
GGRG 5 Cycle limit exceeded (user-set) - The cycle limit set by the
user has been exceeded. To clear use handheld or
Flowserve-supplied software to reset.
GGRY 6 Travel limit exceeded (user-set) - The total accumulated
travel limit set by the user has been exceeded. To clear use
handheld or Flowserve-supplied software to reset.
GYYR 7 Lower soft stop reached (user-set) - The unit is being
commanded to exceed a user-defined lower position limit
and the internal software is holding the position at the limit.
The function is similar to a mechanical limit stop except it is
not active if the unit is un-powered. To clear the condition
use handheld or Flowserve-supplied software to reset the
limit if more travel is needed or adjust the command signal
back in the specified range.
GYRY 8 Upper soft stop reached (user-set) - The unit is being
commanded to exceed a user-defined upper position limit
and the internal software is holding the position at the limit.
The function is similar to a mechanical limit stop except it is
not active if the unit is un-powered. To clear the condition
use handheld or Flowserve-supplied software to reset the
limit if more travel is needed or adjust the command signal
back in the specified range.
GRYR 9 Lower position alert (user-set) - The position has reached
or is exceeding a user-defined lower position indicator
similar to a limit switch indicator. To clear the condition use
handheld or Flowserve-supplied software to reset the
indicator if more travel is needed or adjust the command
signal back in the specified range.
GRRY 10 Upper position alert (user-set) - The position has reached
or is exceeding a user-defined upper position indicator
similar to a limit switch indicator. To clear the condition use
handheld or Flowserve-supplied software to reset the
indicator if more travel is needed or adjust the command
signal back in the specified range.
Y - - - Any sequence starting with a yellow light indicates that the
unit is in a special calibration or test mode, or that there
was a calibration problem.
YGYG 11 Signature test in progress - This is a test initiated by
Flowserve-supplied software that can only be cancelled by
that software.
YYYG 12 Loop calibration in progress - Calibration sequence
controlled by a handheld or Flowserve-supplied software
that can only be cancelled by that software.
YRGG 13 Stroke calibration in progress - Calibration sequence
started either using the local QUICK-CAL button or by a
handheld or Flowserve-supplied software. It may be
cancelled by briefly pushing the QUICK-CAL button.
YGRR 14 Local jog control model - The unit has been placed in a
local override mode where the valve can only be stroked
using the two local jog buttons. It may be cancelled by
briefly pushing the QUICK-CAL button.
YYGR 15 Pressure calibration in progress - Calibration sequence
controlled by a handheld or Flowserve-supplied software
that can only be cancelled by that software.
YYYY 16 Local user interface disabled - PC software has been used
to disable the local interface. If local control is desired then
the local interface must be re-enabled from the remote
software. This code is only present for a short time when
the QUICK-CAL button is pressed.
YRRG 17 Waiting - Adjust to full open position setting from
User — only used during Jog calibration see explanation
on page 11, “QUICK-CAL,” for operation.
YRYG 18 Setting IL offset while calibrating - An automatic step in
the calibration process that is done with the valve at 50%
position. This must be completed for proper calibration.
YRYY 19 No feedback motion while calibrating - Indicates that there
was no motion of the actuator based on the current stroke
time configuration. Check linkages and air supply to make
sure the system is properly connected. If the time out
occurred because the actuator is very large then simply
retry the QUICK-CAL and the positioner will automatically
adjust for a larger actuator by doubling the time allowed for
movement. This error may be cleared by briefly pushing the
QUICK-CAL button, which will force the positioner to use
the parameters from the last good calibration.
YRYR 20 Feedback 0% out of range - Calibration error indicating that
the position sensor was out of range during the calibration
of the closed position. To correct the condition, adjust the
positioner mounting, linkage or feedback potentiometer to
move the position sensor back into range then restart the
calibration. This error may be cleared by briefly pushing the
QUICK-CAL button, which will force the positioner to use
the parameters from the last good calibration.
YRRY 21 Feedback 100% out of range - Calibration error indicating
that the position sensor was out of range during the
calibration of the open position. To correct the condition,
adjust the positioner mounting, linkage or feedback
potentiometer to move the position sensor back into range
then restart the calibration. This error may be cleared by
briefly pushing the QUICK-CAL button, which will force the
positioner to use the parameters from the last good
calibration.
YRRR 22 Feedback span too small - The range of motion of the
position feedback arm was too small for optimum
performance. Check for loose linkages and/or adjust the
feedback pin to a position closer to the follower arm pivot
to create a larger angle of rotation and recalibrate. Briefly
pushing the QUICK-CAL button acknowledges this condition
and the positioner will operate using the current short
stroke calibration if otherwise a good calibration.
YRGR 23 Feedback unstable while calibrating - Check for loose
linkages or loose positioner sensor. This error may be
cleared by briefly pushing the QUICK-CAL button, which will
force the positioner to use the parameters from the last
good calibration. This error may appear on some very small
actuators during the initial calibration. Redoing the
calibration may clear the problem.