Document Outline

• 2080-UM005A-EN-E Micro820 Programmable Controllers User Manual
  • Preface
    • Who Should Use this Manual
    • Purpose of this Manual
    • Additional Resources
  • 1 - Hardware Overview
    • Hardware Features
      • Inputs and Outputs
      • Embedded microSD (Micro Secure Digital) Card Slot
      • Embedded RS232/RS485 Serial Port Combo
      • Embedded Ethernet Support
  • 2 - About Your Controller
    • Programming Software for Micro800 Controllers
      • Obtain Connected Components Workbench
      • Use Connected Components Workbench
    • Agency Certifications
    • Compliance to European Union Directives
      • EMC Directive
      • Low Voltage Directive
    • Installation Considerations
      • Environment and Enclosure
      • Preventing Electrostatic Discharge
    • Safety Considerations
      • North American Hazardous Location Approval
      • Disconnecting Main Power
      • Safety Circuits
      • Power Distribution
      • Periodic Tests of Master Control Relay Circuit
    • Power Considerations
      • Isolation Transformers
      • Power Supply Inrush
      • Loss of Power Source
      • Input States on Power Down
      • Other Types of Line Conditions
    • Preventing Excessive Heat
    • Master Control Relay
      • Using Emergency-Stop Switches
      • Schematic (Using IEC Symbols)
      • Schematic (Using ANSI/CSA Symbols)
  • 3 - Install Your Controller
    • Controller Mounting Dimensions
      • Module Spacing
      • DIN Rail Mounting
      • Panel Mounting
      • Panel Mounting Dimensions
    • Connect the Controller to an EtherNet/IP Network
    • Install the microSD Card
    • Install the 2080-REMLCD Module
  • 4 - Wire Your Controller
    • Wiring Requirements and Recommendation
      • Wire Requirements
    • Use Surge Suppressors
      • Recommended Surge Suppressors
    • Grounding the Controller
    • Wiring Diagrams
      • 2080-LC20-20AWB, 2080-LC20-20QWB, 2080-LC20-20AWBR, 2080-LC20- 20QWBR
      • 2080-LC20-20QBB / 2080-LC20-20QBBR
      • Serial Port Terminal Block
    • Controller I/O Wiring
      • Minimize Electrical Noise
      • Analog Channel Wiring Guidelines
      • Minimize Electrical Noise on Analog Channels
      • Grounding Your Analog Cable
      • Wiring Examples
    • Wiring Analog Channels
      • Calculate for Thermistor Resistance
      • Calibrate Thermistor
  • 5 - Communication Connections
    • Overview
    • Supported Communication Protocols
      • Modbus RTU
      • Modbus/TCP Client/Server
      • CIP Symbolic Client/Server
        • CIP Symbolic Addressing
      • CIP Client Messaging
      • ASCII
    • CIP Communications Pass-thru
      • Examples of Supported Architectures
        • CIP Serial to EtherNet/IP
        • EtherNet/IP to CIP Serial
    • Use Modems with Micro800 Controllers
      • Making a DF1 Point-to-Point Connection
      • Construct Your Own Modem Cable
    • Configure Serial Port
      • Configure CIP Serial Driver
      • Configure Modbus RTU
      • Configure ASCII
    • Configure Ethernet Settings
      • Ethernet Host Name
  • 6 - Program Execution in Micro800
    • Overview of Program Execution
      • Execution Rules
    • Controller Load and Performance Considerations
      • Periodic Execution of Programs
    • Power Up and First Scan
      • Variable Retention
    • Memory Allocation
    • Guidelines and Limitations for Advanced Users
  • 7 - Controller Security
    • Exclusive Access
    • Password Protection
    • Compatibility
      • Connected Components Workbench revision 1 with Micro800 controller firmware revision 2 and later
      • Connected Components Workbench revision 2 and later with Micro800 controller firmware revision 1
    • Work with a Locked Controller
      • Upload from a Password-Protected Controller
      • Debug a Password-Protected Controller
      • Download to a Password-Protected Controller
      • Transfer Controller Program and Lock Receiving Controller
      • Back Up a Password-Protected Controller
    • Configure Controller Password
    • Recover from a Lost Password
  • 8 - Using the Micro800 Remote LCD
    • Overview
    • USB Mode
    • Text Display Mode
      • Startup Screen
      • Navigate the Remote LCD
      • Main Menu
        • View and Edit Variable Values through the Remote LCD
      • User-defined Screens
        • LCD_REM
        • LCD_BKLT_REM
        • KEY_READ_REM
    • Backup and Restore
    • Hardware Features, Installation, and Specifications
  • 9 - Using microSD Cards
    • Overview
    • Project Backup and Restore
      • Backup and Restore Directory Structure
      • Powerup Settings in ConfigMeFirst.txt
        • Sample ConfigMeFirst.txt File
      • General Configuration Rules in ConfigMeFirst.txt
      • ConfigMeFirst.txt Errors
    • Datalog
      • Datalog Directory Structure
      • Datalog Function (DLG) Block
    • Recipe
      • Recipe Directory Structure
        • Recipe Configuration and Retrieval
      • Recipe Function (RCP) Block
    • Quickstart Projects for Datalog and Recipe Function Blocks
      • Use the Datalog Feature
        • Configure datalog
        • Create datalog ladder program
        • Build and download
        • Execute DLG function block
        • Upload datalog file
      • Use the Recipe Feature
        • Configure Recipe
        • Create Recipe ladder program
        • Build and download
        • Execute RCP function block
        • Upload Recipe files
  • A - Specifications
    • PWM Output Duty Cycle Error
    • PWM Typical Readings
    • Datalog Performance
  • B - Troubleshooting
    • Status Indicators on the Controller
      • Normal Operation
    • Error Conditions
    • Error codes
    • Controller Error Recovery Model
    • Calling Rockwell Automation for Assistance
  • C - Quickstarts
    • Flash Upgrade Your Micro800 Firmware
    • Establish Communications between RSLinx and a Micro820 Controller through USB Port on 2080-REMLCD
    • Configure Controller Password
      • Set Controller Password
      • Change Password
      • Clear Password
    • Forcing I/Os
      • Checking if Forces (locks) are Enabled
      • I/O Forces After a Power Cycle
  • D - IPID Function Block
    • How to Autotune
      • How Autotune Works
    • Troubleshooting an Autotune Process
    • PID Application Example
      • IPID Autotuning for First and Second Order Systems
      • PID Code Sample
  • F - Modbus Mapping for Micro800
    • Modbus Mapping
      • Endian Configuration
      • Mapping Address Space and supported Data Types
      • Example 1, PanelView Component HMI (Master) to Micro800 (Slave)
      • Example 2, Micro800 (Master) to PowerFlex 4M Drive (Slave)
      • Performance
• Back Cover