Theory of operation – Lincoln Electric IDEALARC CV-305 User Manual

Page 28

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THEORY OF OPERATION

E-2

E-2

IDEALARC® CV-305

INPUT LINE VOLTAGE, LINE SWITCH AND

MAIN TRANSFORMER

The desired three phase input power is connected to

the CV 305 through an input line switch located on the

front of the machine. A reconnect panel allows the user

to configure the machine for the desired input voltage.

This AC input voltage is applied to the primary of the

main transformer.

The main transformer changes the high voltage, low

current input power to a low voltage, high current out-

put. The finishes or "neutrals" of the main secondary

coils are connected together and the three starts of the

secondary windings are connected to the rectifier

assembly. In addition the main transformer also has

several isolated auxiliary windings. The 115 VAC auxil-

iary winding supplies power to operate the cooling fan

and offers up to 5 amps to operate wire feeding equip-

ment. A separate 42 VAC winding is connected to the

14 pin amphenol to supply up to 10 amps for 42 VAC

wire feeders. The two isolated 12 VAC coils supply

power and gate firing timing information to the control

board.

FIGURE E.2 — Input Line Voltage, Line Switch and Main Transformer

INPUT

LINE

SWITCH

MAIN

TRANSFORMER

RECONNECT

PANEL

FAN

MOTOR

OUTPUT

RECTIFIER

+

SHUNT

CHOKE

OUTPUT
TERMINALS

CONTROL BOARD

F

E

E

D

B

A

C

K

G
A
T
E
S

METER

OUTPUT

CONTROL

14 PIN

AMPHENOL

TRIGGER AND REMOTE

12VAC

12VAC

4
2
V
A
C

-

CAPACITORS

+

F

E

E

D

B

A

C

K

-

-

115VAC

POWER FACTOR

ENHANCEMENT

CHOKE

NOTE: Unshaded areas of Block Logic

Diagram are the subject of discussion

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