7 corrosion protection, Corrosion protection – REMKO WKF 120 Duo User Manual

Page 39

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7

Corrosion protection

Oxygen always plays a role if metal materials in a heating system corrode. pH values and the salt content

also play a major role. The challenge: A licenced plumber who would like to be able to guarantee his cus-

tomers a hot water heating system not at risk of corrosion from oxygen - without the use of chemicals - must

pay attention to the following:

n

Correct system design by the heating contractor/planner and

n

subject to the installed materials: filling the heating system with demineralised softwater or fully deionised

water, checking the pH value after 8 to 12 weeks.

See the following table for the requirements in accordance with VDI 2035 Part 1 with regard to total hard-

ness.

Total hardness [°dH] subject to the specific system volume

Overall output in kW

<20 l/kW

³20 l/kW and <50 l/kW

³50 l/kW

to 50 kW

£16,8 °dH

£11,2 °dH

£0,11 °dH

The following table provides the allowed oxygen content in connection with the salt content.

Reference values for the hot water in accordance with VDI 2035 Part 2

low-salt

salline

Electrical conductivity

at 25°C

μS/cm

< 100

100-1500

Oxygen content

mg/l

< 0,1

< 0,02

pH value at 25°C

8,2 - 10,0 *)

*) For aluminium and aluminium alloys the pH value range is limited: the pH value at 25°C is 8.2-8.5 (max.

9.0 for aluminium alloys)

In low-salt water and the correct pH for a short time even to oxygen concentrations up 0.5 mg / l are

tolerated.

Water treatment with chemicals

Adding chemicals to treat water should only be

done as an exception. VDI 2035 Part 2 requires

explicitly under Point 8.4.1 that all water treatment

be explained and documented in the system log

book. This has reasons:

n

The improper use of chemicals often leads to

the failure of elastomer materials

n

To blockages and deposits because of sludge

formation

n

To defective floating seals in pumps

n

To the formation of biofilm which can cause

microbial influenced corrosion or significantly

impair heat transfer.

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