4. fault conditions, 5. fault condition codes – Miller Electric ProHeat 35 User Manual

Page 49

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OM-222 166 Page 43

Limit Condition

Additional Information

L11: Coolant Overtemp Limit

Check coolant flow and level

Clean coolant filters and heat exchanger

Increase number of turns

Verify appropriate insulation thickness

L12: Power Source Overtemp Limit

Check for blocked vents

Clean wind tunnel heat sinks

L13:Cable Connection

Check for loose/open output connection

Verify all output cables are same type

Verify receptacle plug connected

9-4. Fault Conditions

A fault condition occurs if the system encounters an isolation fault, encounters operating conditions outside operational limits, or if there is a serious

problem with the system. Should a fault condition occur, the output is immediately turned off, the red Fault LED flashes and the Stop

button

LED flashes. If the active screen on the LCD display is Run Status or Parameters, a message describing the particular fault condition will appear on the

display. If the active screen is Program, press the Run Status

button to display the fault condition.

Pressing the Decrease

button will acknowledge the fault and the red Fault LED will stop flashing and remain on continuously. However, the

Stop

button LED will continue to flash indicating that the process has stopped.

To obtain additional information regarding the fault condition and suggested solutions to resolve the fault, press the Increase

button, and the

LCD display will indicate possible solutions based on the type of fault condition. In most cases, a fault condition will indicate that service is required.

9-5. Fault Condition Codes

Fault Condition

Additional Information

F51: Thermocouple #1 Internal Fault

Service required

F52: Themocouple #2 Internal Fault

Service required

F53: Thermocouple #3 Internal Fault

Service required

F54: Thermocouple #4 Internal Fault

Service required

F55: Thermocouple #5 Internal Fault

Service required

F56: Thermocouple #6 Internal Fault

Service required

F57: CJT Sensor Internal Fault

Service required

F58: Output Voltage Fault

Service required

F59: Output Current Fault

Service required

F60: Temperature Sensor Fault

Check control TC connections

Check control TC extension cable

F61: Coolant Flow Fault

Check for coolant leak

Clean for coolant blockage

Check coolant filter and level

Check coolant connections

F62: Isolation Fault

Check for exposed conductor

Clean for moisture on cables

F63:Line Voltage Fault

Check line voltage

F64: Power Source Overtemp Fault

Verify power source vents and

wind tunnel are unobstructed

F65: Current Source Fault

Service required

F66: Under Frequency Fault

Check for loose or open connections

in output cable
Decrease number of turns
Decrease coil space

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