Toshiba 18 - 1250 A - Manual (Page 74)

TE Series Digital Solid State Soft Starters 18 – 1250A
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3. Closed Loop Current (Torque) Ramping is good for smooth linear
acceleration of output torque. Ramp Time becomes the time from Initial
Torque and Current Limit settings. Output torque is constantly updated
using an internal PID feedback loop to provide a linear ramp, and
therefore the available torque is maximized at any given speed. The
best use of this feature is for applications where rapid changes in torque
may result in load damage or equipment changes. Examples would be:
ƒ Long overland conveyors where belt stretching may occur.
ƒ Low pressure pumps where slight surges at the end-of-ramp may
pose mechanical problems.
ƒ Fans and mixers where blade warping is a problem.
ƒ Material handling systems where stacked products may fall over or
break.
This feature can be used with or without the Maximum Current Limit
setting.
To achieve Torque Ramping with the TE Series, set the Ramp Profile
(F010) to 0002 or 0004 (Current Ramp), and the Maximum Current Limit
setting (F014) to the desired level. Initial Torque setting comes from the
Initial Current function F012.
4. Current Limit Only (Current Step) starting means using the Current
Limit feature exclusively without the benefit of soft starting by ramping
the voltage or current first (also known as Pedestal Starting). This will
maximize the effective application of motor torque within the limits of the
motor. In this mode, Initial Torque is set to maximum and Ramp Time is
set to minimum, so the output current jumps to the Current Limit setting
immediately. Examples of when to use this mode are:
ƒ Applications with a severely limited power supply
ƒ When starting a difficult load such as a centrifuge or deep well
pump
ƒ When the motor capacity is barely adequate without stalling or
overloading.
ƒ It is a good choice when other starting modes fail.
Since ramp times are set to minimum, this mode functions in either
Voltage Ramp or Current Ramp setting.
Ramp Parameter Descriptions
Following are detailed descriptions of the individual settings that make
up each ramp profile.
Initial Torque (Initial Voltage or Initial Current).
These functions set the initial start point of either the Voltage Ramp or
Current Ramp as programmed in F010. Every load requires at least
some amount of torque to start from a standstill. It is not efficient to
begin ramping the motor from zero every time, since between zero and
the (WK
2
) breakaway torque level, no useful work is being performed.
The initial torque level should be set to provide just enough torque to
make the motor shaft begin to rotate, enabling the softest possible start
and preventing torque shock damage to the mechanical components.
Setting this function too high will not damage the starter, but may
reduce or eliminate the soft start advantages.
Initial Torque
Current Limit
Cu
rr
e
n
t
Time
Figure APP 1.3:
Curre nt / Torque Ramp
Ramp Time
At
Speed
Initial Torque
Current Limit
Cu
rr
e
n
t
Time
Figure APP 1.4:
Curre nt Ste p Starting
At
Speed