Load connection, Load wiring, Insulation rating – Xantrex Technology XFR 2800 User Manual

Page 47: Current carrying capacity, Table 2.4, Current carrying capacity for load wiring, Load connection” on

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Installation

Load Connection

Release 2.1

45

Load Connection

This section provides recommendations for load wires and how to connect them for
both single and multiple load configurations.

Load Wiring

When connecting load wiring to the power supply, consider the following factors:

insulation rating of the wire

current carrying capacity of the wire

maximum load wiring length for operation with sense lines

noise and impedance effects of the load lines

Insulation Rating

Use load wiring with a minimum insulation rating equivalent

to the maximum output voltage of the power supply. For example, select TEW-105,
105 °C, 600 V wiring for use with a 600 V, 4 A model power supply

Current Carrying Capacity

As a minimum, load wiring must have a current

capacity greater than the output current rating of the power supply. This ensures that
the wiring will not be damaged even if the load is shorted. Table 2.4 shows the
maximum current rating, based on 450 A/cm

2

, for various gauges of wire rated for

105 °C operation. Operating at the maximum current rating results in an
approximately 30 °C temperature rise for a wire operating in free air. Where load
wiring must operate in areas with elevated ambient temperatures or bundled with
other wiring, use larger gauges or wiring rated for higher temperatures.

Table 2.4 Current Carrying Capacity for Load Wiring

WARNING
Ensure that the chassis ground screw does not penetrate more than 3/8 in.
(9 mm) into the rear panel of the unit.

Wire Size
(AWG)

Maximum Current (A)

Wire Size
(AWG)

Maximum Current (A)

20

2.5

6

61

18

4

4

97

16

6

2

155

14

10

1

192

12

16

1/0

247

10

21

2/0

303

8

36

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