Fill system control box – Grain Systems PNEG-728 User Manual

Page 32

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Autoflow Operation

32

in the “on” position. Place the aeration fan switch

on the Autoflow control box in the “on” position.

Go to the master fan and heater unit. Place the fan

service switch in the “on “ position. The master

fan should start. In two fan, units the slave fan

should start after the fan delay. In single fan units

the light on the master fan service switch should

light up after the master fan reaches half speed. If

the service switch light lights up before the fan

reaches half speed, adjust the airswitch by turning

it clockwise. If the service switch light does not

light up, adjust the airswitch by turning it counter-

clockwise. In two fan units, the light on the master

fan service switch should light up after the slave

fan reaches half speed. If the service switch light

lights up before the fan reaches half speed, adjust

the airswitch by turning it clockwise. If the ser-

vice switch light does not light up, adjust the

airswitch by turning it counterclockwise.

Burner Test Fire

Make sure the heater service switch on the

main drying fan(s) is in the “off” position. Place

the heater switch on the Autoflow control box in

the “on” position. Start the main drying fan(s), if

they are not already running. Make sure the fuel

supply is on. Go to the fan and heater unit(s) and

place the heater service switch in the “on” posi-

tion. The burner should ignite after a short purge

delay. Gas pressure should be shown on the

gauge. Adjust the high fire gas pressure by turning

the regulator in and out on LP units; or, by open-

ing and closing the main ball valve on natural gas

units. The high fire pressure should be approxi-

mately 6-15 lbs. for LP units and 6-10 lbs. for

natural gas units. At this time adjust the Hi-Lo

thermostat all the way to the right. Watch the

thermometers. When the temperature in dryer gets

to the desired setpoint (160°-180°), turn the knob

back to the left until the heater cycles from high

fire to low fire. While the heater is in low fire,

adjust the low fire gas pressure by opening or

closing the valve located on top of the pipetrain.

The low fire gas pressure should be approximately

2-6 lbs. for LP units and 1-3 lbs. for natural gas

units. If the burner remains in low fire and does

not cycle, slightly decrease the gas pressure at the

low fire gas valve. Any time the high fire gas

pressure is adjusted, the low fire gas pressure

needs to be checked. The basic rule-of-thumb for

setting gas pressure is as follows: make sure that

the temperature in the bin is increasing at a rapid

rate when in high fire, and the temperature in the

bin is falling at a rapid rate while in the low fire.

Dryer Shutdown

To shut down the dryer, first close the fuel

supply valve at the tank or the valve along the fuel

supply line. If the burner is operating, let the dryer

run out of fuel. It should shut down due to loss of

flame. Press the dryer stop button to clear the

error, and turn off the main power disconnect at

the entrance panel.

Emergency

In case of an emergency push the emer-

gency stop switch located on the side of the

Autoflow control box. This will shut everything,

that is controlled by the dryer, off immediately.

FILL SYSTEM CONTROL BOX

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