Operation – Fulton Edge ICX or FB-F Vertical Tubeless Boilers (Steam), Gas Fired User Manual

Page 58

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49-G 1/01

Operation

Boiler Controls
a) Flame safeguard burner control–

This is the main control in the panel

box. The programmer in conjunction

with a sensing device, either a flame

rod or an ultra violet scanner,"super-

vises" the ignition sequence - proves

the flame is satisfactory - and finally

"monitors" the established flame.

Should any fault occur, either during

the ignition sequence or during normal

running, the programmer will immedi-

ately go to "lock-out" and the burner

will shut down.

b) Low Water Cut-Off--probe type

Cuts off the unit when water level is

too low after a 3 second time delay to

avoid nuisance shut downs. As a

standard feature, Fulton boilers are

equipped with ASME CSD-1 Code

controls which include a manual reset

feature on the burner low water cut

off relay and ASME CSD-1 Code

controls also feature an independent

second low water cut off relay. Press

the low water reset button and the

boiler will start.

CAUTION

Do not tamper with the safety fea-

tures of the low water safety cut

out.

c) Pressure Relief Valve– limits

maximum operating pressure of the

boiler.
d) Operating Steam Pressure

Control– located in the control panel

box and connected to the steam pres-

sure gauge assembly by means of a

copper tube. The pressure control reg-

ulates the on/off cycle of the burner,

shutting the burner off when maximum

pressure is reached and switching on

when the steam pressure falls below a

predetermined level.

e) Sight Glass Isolation Valves--

The brass sight glass isolation valves

are equipped with an internal ball

check. In the event that a sight glass

should break, the ball will seat, pre-

venting the discharge of steam and

water. The brass valve stem must be

opened fully to enable this feature. If

the valve is in any other position than

full open, the ball will not seat. For

added safety all Fulton boilers are

equipped with gauge glass protectors.

f) High limit pressure control– locat-

ed in the control panel box and con-

nected to the steam pressure gauge

assembly by means of a copper tube.

The pressure is usually set 10 to 15

PSI (.703 - 1.054 kg/cm

2

) above the

operating pressure, but below the

maximum pressure of the pressure

relief valve. If the pressure exceeds

the high limit pressure control setting,

the boiler will automatically shut off.

The high limit pressure control must

be manually reset by depressing the

plunger located on top of the control.

f) Air Pressure Switch– mounted

on the burner scroll, this switch is

operated by the pressure of air enter-

ing the burner through the throat of

the scroll. Absence of air, or insuffi-

cient pressure, will prevent the

switch completing the circuit, thus

preventing the burner from operating.

WARNING

When stopping the boiler for any

extensive repairs, shut off main dis-

connect switches on both the boiler

side as well as the feed water side.

NOTE

To ensure that your Fulton Steam

Boiler is kept operating safely and

efficiently, follow the maintenance

procedures set forth in Section 4 of

this manual.

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