Chuck information, Xps-16 chuck, Caution – Darex XPS-16 Operating Instructions User Manual

Page 47: Morse taper drills, Step drills, End mill shank drills, Chuck jaw disassembly/ assembly & maintenance

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47

XPS-16 CHUCK

The XPS-16 6-jaw chuck system was designed

with accuracy and simplicity in mind. As a result,

the XPS-16 chuck allows you to quickly change

from the largest drill diameter to the smallest in

seconds. The accuracy of the chuck will produce

drill concentricity exceeding ANSI, NAS 907 & ISO

10899 standards. The chuck holds drills from .118

to .629 (3mm to 16mm).

NOTE: Be careful when chucking up carbide

drills. Center the drill in the jaws as you tighten

the chuck. It is helpful to rotate the drill as you

close the chuck. Be careful not to over tighten
the chuck on small drills

.

Caution:

When sharpening a 5/8 drill

make sure the drill is secure after tightening

the chuck.

Morse Taper drills:

To secure a Morse Taper drill in the chuck, it is

necessary for the drill to have a minimum flute

length of 3.500 inches. The taper will then be free

from the grasp of the jaws, eliminating interfer-

ence with the larger tapered shank. The other op-

tion for holding these types of drills is a split bush-

ing. Bush the body of the drill up to, or larger

than, the interfering diameter. Any drill held in a

bushing will need to be sharpened on Manual

Mode in the “Diameter Selector” screen .

You must type in the actual body diameter

of the drill to be sharpened, regardless of

the shank or bushing size.

Step drills:

In the case of a Step drill, you can sharpen the

pilot of that drill but it must be sharpened on

Manual Mode in the “Diameter Selector”

screen. Type in the diameter of the pilot to

be sharpened, regardless of the shank size.

End Mill shank drills:

Typically, an End Mill shank drill has a shank di-

ameter larger than the body of the drill.

Many End Mill shank drills can be sharpened on

the XPS-16, depending on the length of the flute

verses the length of the shank. If holding these

types of drills on the shank they must be sharp-

ened on Manual Mode in the “Diameter

Selector” screen .

CHUCK JAW DISASSEMBLY/

ASSEMBLY & MAINTENANCE

The vacuum system that comes with your sharp-

ener will help reduce the amount of maintenance

necessary, however, periodically the Chuck Jaw

Spindle Insert assembly should be removed and

any grinding residue brushed away.

1. Push the emergency stop button, unplug unit

from power supply and use a “LOCK OUT”

“TAG OUT” procedure.

2. Using the chuck knob, open chuck jaw assem-

bly to its fully open capacity range.

3. Using a 3mm hex key, remove the four 4mm

Allen head cap screws from the chuck knob.

4. The chuck jaw assembly can now be removed

through the back of the chuck spindle assem-

bly.

5. Brush or blow away any grinding residue.
6. Unthread the brass, Jaw Spring Retainer as-

sembly from the chuck knob. Clean external

threads on brass and internal threads in chuck

knob thoroughly.

Make sure locating dots are in alignment,

after threading the jaw retainer back into

the chuck knob. If so, unthread brass re-

tainer and rotate 180°, rethread into chuck knob.

NOTE: Do not remove jaws from chuck jaw

spindle insert; the concentricity of the chuck

will be compromised.

CHUCK INFORMATION

Chuck Information

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