JKS OGS166 - Manual (Page 7)

JKSOGS166 JKS Front Trackbar + Sector Shaft Reinforcement Installation Page 7
 Allow welded area to cool. Then apply black spray
paint to Frame Mount (I) and any bare metal to
protect the surfaces from corrosion.
‰ 4. INSTALL STEERING SECTOR PILLOW
BLOCK
 Apply a small amount of anti-seize lubricant to
threads of two 3/8” x 1” Bolts (L) and 1/2” x 2” Bolt
(U).
 Slide Steering Sector Pillow Block (E) onto Sec-
tor Bearing Nut (G) and loosely install the two 3/8”
Bolts (L) and 1/2” Bolt (U). Do not tighten bolts yet.
 Next insert the 7/16” x 1-3/4” Bolt (J) with 7/16”
Split Washer (K) into hole in Pillow Block. Thread
the 7/16” Bolt into Pillow Block Frame Mount (I) by
hand, but do not tighten yet.
 Starting with the two 3/8” Bolts (L), slowly and
evenly tighten all four mounting bolts until snug. Do
not fully tighten any of the four mounting bolts yet.
Product:
Chassis Brace Connector
Installation
‰ 5. MOUNT CONNECTOR TO CHASSIS
BRACKET
 Assemble Chassis Brace Connector by completely
threading a 5/8” Jam Nut (S and T) onto each 1/2”
x 5/8” Rod End (Q and R), and then inserting a rod
end into each end of the Chassis Connector Tube
(O). Leave approximately 1/2” of thread showing
between ends of tube and jam nuts.
 Remove the 1/2” x 2” Bolt (U) from the Steering
Sector Pillow Block (E). Then loosen both 3/8” x 1”
Bolts (L) and the 7/16” Bolt (J) just enough to allow
the Rod End (Q or R) to be inserted between the
Chassis Bracket and Pillow Block.
 Locate the slotted end of the Chassis Connector
Tube (O) and slide the rod end closest to it be-
tween the Chassis Bracket and Pillow Block. Re-
insert the 1/2” x 2” Bolt (U) and finger tighten.
 Starting with the two 3/8” Bolts (L), slowly and
evenly tighten all four mounting bolts until snug. Do
not tighten only one bolt at a time – all bolts should
be tightened together.
 Using a torque wrench, continue to tighten the two
3/8” Bolts (L) to 35 ft-lbs., and tighten the 7/16”
Bolt (J) to 50 ft-lbs. Do not fully tighten the 1/2”
Bolt (U) until specified later in these instructions.
HINT: The extra 1/2” Locking Nut (W) & 1/2” Flat
Washer (V) supplied with Front Trackbar Chassis
Brace are not used when mounting to Steering
Sector Pillow Block (E).
‰ 6. MOUNT CONNECTOR TO
PASSENGER-SIDE CHASSIS RAIL
 On opposite end of Chassis Connector Tube (O),
install weld-on Frame Bracket (P) using a 1/2” x 2”
Bolt (U), two 1/2” Flat Washers (V) and 1/2” Lock-
ing Nut (W). Tighten hardware until snug.
 Position Frame Bracket (P) on passenger-side
chassis rail with bottom of mounting flange located
just above radius on chassis.