Rockwell Automation Motion Analyzer Software User Manual

Page 185

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Rockwell Automation Publication MOTION-UM004B-EN-P - October 2012

185

Sizing Your System

Chapter 2

Enter the following parameters for linear motor mechanisms, if relevant.

Table 107 - Linear Motor Properties

Parameters

Description

Mechanism Type

From the pull-down menu, choose the mechanism type.

Mechanism Data
(label 1 in

Figure 136

)

The Load, Stroke, Speed, and Acceleration values are calculated based on the parameters entered in the previous Load and
Profile tabs and displayed here for reference.

Orientation
(label 2 in

Figure 136

)

Horizontal

Relative motion between the two motor elements is directed horizontally.

Vertical

Relative motion between the two motor elements is directed vertically.

Custom

Relative motion between the two motor elements is directed at this angle relative to
the horizontal plane.

Configuration
(label 3 in

Figure 136

)

Ironless

Due to its non-cogging and low magnetic attraction characteristics, direct-drive ironless linear motors are
typically used for lighter duty bearings, smooth motion, and/or high precision applications.

Iron Core

At slightly lower cost relative to the Ironless configuration (one row of magnets versus two with ironless),
these high magnetic attraction motors are typically used with heavy-duty bearings to produce high
dynamic thrust performance.

Overtravel Length

The additional length of travel at each end of the motion profile to allow for user-defined machine
movements outside of the motion profile (for example, setup of a mechanism or tool change spacing). It
also provides room for the motor to stop if it accidentally exceeds the nominal travel envelope. Switches
(physical or software) detect this and the drive performs a controlled stop. Click the

Axis Stop

tab to

determine the minimum stopping distance required. The value is added to both ends of the calculated
motion profile travel to make sure the proper length motor is specified and selected for the application.

Load and Application
(label 4 in

Figure 136

)

Carriage Mass

User input that specifies the mass of the moving carriage, including its support bearing pucks. This mass
should not include the mass of the moving motor elements.

Payload Mass

The constant mass of the moving parts of the load. This value does not include profile loads that are
entered in the

Load Type Tab

on

page 82

.

External Force

This represents any linear force that the motor must overcome (both during motion and while at rest). It
does not include frictional loads that are calculated elsewhere.

Heat Sink Type

From the Heat Sink Type pull-down menu, choose a heat sink type. The heat sink affects the motor
thermal continuous operation ratings.

Bearing Friction
Coefficient

The friction coefficient between the linear moving parts and the fixed parts of the system. You can edit
this value in the

Load Type Tab

on

page 82

.

Counter Balance
Type

From the Counter Balance Type pull-down menu, choose a

Counterbalance Type

(refer to

page 84

).

Counter Balance

The mass of the

Counterbalance

(refer to

page 85

).

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