Control module configuration – Banner A-GAGE High-Resolution MINI-ARRAY Series User Manual

Page 25

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Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

P/N 64118 rev. B

Double-Edge Scan is used to detect two edges of a single object, for example, box

width measurements. Double-Edge Scan requires the selection of a step size: 2, 4, 8,

16 or 32 beams. The sensor uses the steps to “skip” over beams. Double-Edge Scan

works as follows:

1. The sensor activates beam #1 (the beam closest to the sensor cable end).
2. The sensor activates the next beam, determined by the step size. (For example, if

the step size is 2, beam #3 is next; if the step size is 8, beam #9 is next.)

3. As long as the activated beam is unblocked (or “made”), the sensor will continue

the stepping routine until a blocked beam is found.

4. When a blocked beam is found, a binary search is conducted to find the object’s

“bottom edge.”

5. When the bottom edge is found, the sensor begins “stepping” again through the

array until the sensor finds the next unblocked beam.

6. A binary search is again performed to find the second edge.
Note that this scanning method sacrifices object detection size for speed. Similar to

Single-Edge Scan, Double-Edge Scan has some restrictions: the object should provide

a solid obstruction; the size of the object will determine the maximum step size

(Figure 5-14).

Sensor response time is a function of sensor length and scanning method. Typical

scan times are shown in Figure 5-15.

Step Size

Number of Beams

Minimum

Object

Detection

Size

5 mm

(0.2")

10 mm

(0.4")

20 mm

(0.8")

40 mm

(1.6")

80 mm

(3.2")

Maximum Scan Times (in milliseconds)

Array

Length

Straight

Scan

Single-

Edge

Scan

Double-Edge Scan

Step

2 Beams

Step

4 Beams

Step

8 Beams

Step

16 Beams

Step

32 Beams

163 mm

(6.4")

5.8

1.8

3.4

2.7

2.5

2.6

325 mm

(12.8")

10.6

1.9

8.1

5.1

3.6

3.0

2.7

488 mm

(19.2")

15.0

2.1

11.5

6.8

4.5

3.4

3.0

650 mm

(25.6")

20.1

2.1

14.9

8.5

5.3

3.9

3.2

812 mm

(32.0")

24.9

2.1

18.3

10.1

6.1

4.2

3.5

975 mm

(38.4")

30.0

2.1

21.7

11.8

7.0

4.7

3.6

1138 mm

(44.8")

34.5

2.1

25.0

13.5

7.9

5.1

3.8

1300 mm

(51.2")

39.3

2.1

28.4

15.2

8.7

5.5

4.1

1626 mm

(64.0")

48.0

2.3

35.1

18.6

10.4

6.4

4.5

4.8

1788 mm

(70.4")

53.6

2.3

38.5

20.3

11.2

6.8

4.7

Figure 5-14. The effect of step size on

minimum object detection size

Figure 5-15. The effect of sensor length and scanning method on scan time (typical)

Control Module Configuration

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

NOTE: Scan times are exclusive of serial

communication transmission times.

1463 mm

(57.6")

44.0

2.2

31.8

16.9

9.5

5.9

4.3

1951 mm

(76.8")

58.4

2.3

41.9

21.9

12.1

7.2

4.9

2

4

8

16

32

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