Section 2: introduction & description, 01 scope of manual, 02 general description – Tweco 6000 CE Merlin User Manual

Page 15

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Manual 0-2601

2-1

INTRODUCTION & DESCRIPTION

SECTION 2:

INTRODUCTION &

DESCRIPTION

2.01 Scope of Manual

This manual contains descriptions, operating instructions and
basic maintenance procedures for the Merlin 6000 Plasma Cut-
ting CE Master Power Supply. Service of this equipment is
restricted to Thermal Dynamics trained personnel; unqualified
personnel are strictly cautioned against attempting repairs or
adjustments not covered in this manual, at the risk of voiding
the Warranty.

Read this manual thoroughly. A complete understanding of the
characteristics and capabilities of this equipment will assure
the dependable operation for which it was designed.

NOTE

This Manual may include references to the Power
Supply revision letter(s). There are old style and
new style data tags that may be encountered. The
old style data tag has the revision letter(s) at the
end of the serial number. The new style data tag
has the revision letter(s) in an area marked 'Rev'.

2.02 General Description

The Master Power Supply contains all operator controls,
electrical and gas inputs and outputs, and the torch leads
receptacle. A Slave Power Supply may be connected in
parallel to double the cutting capacity (amperage) of the Mas-
ter Power Supply. All signal inputs/outputs, gas, and torch
connections are still connected to the Master Power Supply
when the Slave Power Supply is used. The Slave Power Supply
has the same power circuits as the Master Power Supply. The
Master Power Supply can also be connected to a second Mas-
ter Power Supply and the equipment will automatically be con-
figured when the parallel cable is installed. Many options and
accessories can be added to further improve the versatility of
the system.

NOTES

Refer to the Merlin 6000 Plasma Cutting CE Slave
Power Supply Operating Manual 0-2603 for more
information on the Slave Power Supply.

The Merlin 6000 CE Slave Power Supply requires
a Merlin 6000 CE Master Power Supply for proper
operation and torch connections.

A-01497

Figure 2-1 Power Supply

The 'Extra-Cool

TM

' Coolant supplied with the Power Sup-

ply can be used in ambient temperatures down to 10° F
(-12° C). If the ambient temperature will be below 10° F
(-12° C) use 'Ultra-Cool

TM

' Coolant. This coolant can be

used in areas where the ambient temperature drops to -27°
F (-33° C).

A typical system configuration will contain the following:

• One or two CE Power Supplies with Running Gear

• Arc Starter Box

• Maximizer 300 Machine Torch with Leads and

Mounting Assembly

• Torch Supply Leads

• Maximizer 300 Spare Parts Kit

• 25 ft (7.6 m) Work Cable and Ring Lug

• Optional Air Line Filter Assembly (or) High Pres-

sure Regulators

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