Appendix 2: sequence of operation block diagram, Pilot arc – Tweco 6000 CE Merlin User Manual

Page 60

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APPENDIX

A-2

Manual 0-2601

APPENDIX 2: SEQUENCE OF OPERATION

BLOCK DIAGRAM

A-03294

ACTION

Enable ON at Remote or TB2

ON/OFF switch to ON

RESULT

• AC indicator ON
• TEMP Indicator ON
• GAS indicator ON
• Fan and pump ON
• 40 second auto-purge

ACTION

RUN/SET/PURGE

switch to SET

RESULT

• Gas solenoids open,
gases flow to set
pressures
• GAS indicator ON

ACTION

RUN/SET/PURGE

switch to RUN

RESULT

• Gas flow stops
• Power circuit ready
• GAS indicator OFF

PILOT ARC

ACTION

Torch de-activated by torch switch

release or remote device

RESULT

• Main arc stops
• Main contactor opens
(Logic PC Board Rev AE or Earlier Only
• DC indicator OFF
• Pilot and PILOT indicator OFF

NOTE

If torch is activated during post-flow the pilot

arc will immediately restart. If within range

of work, main arc will transfer.

After post-flow:

• Main contactor opens
(Logic PC Board Rev AF or Later Only
• Gas solenoids close, gas flow stops
• GAS indicator OFF

ACTION

ON/OFF switch to OFF

RESULT

• AC indicator OFF
• TEMP Indicator OFF
• Fan and pump OFF

ACTION

Open external disconnect

RESULT

• No power to system

ACTION

Torch moved to within

1/8 - 3/8 inch of work

RESULT

• Main arc transfer
• PILOT indicator OFF
• Pilot arc OFF

ACTION

Torch removed from

work

RESULT

• Main arc stops
• Pilot arc auto-restart
• PILOT indicator ON

ACTION

Protect eyes and activate torch

RESULT

• Gas indicator ON
• Gas pre-flow
• Main contactor closes
• DC indicator ON
• Pilot contactor closes
• PILOT indicator ON
• Pilot arc established

Logic PC Board

Rev AE or Earlier

RESULT

• Main contactor closes
• Gas indicator ON
• Gas pre-flow
• DC indicator ON
• Pilot contactor closes
• PILOT indicator ON
• Pilot arc established

Logic PC Board
Rev AF or Later

ACTION

Close external

disconnect switch

RESULT

• Power to system

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