Cub Cadet 8404 - Manual (Page 148)

CHAPTER 4 8354/8404
4-44 D615-W02 May-2003
2. With synchronizer ring contacted with taper cone of
the opposite gear, measure the clearance between
synchro spline and opposite gear spline using
clearance gage.
615W474A
615W460A
Sect. Specified Limit
Clearance
between
synchro and
gear spline (A) 1.35 ~ 1.65 mm
0.053 ~ 0.065 in.
0.5 mm
0.02 in.
Sect. Specified Limit
Contact rate
between
synchronizer
ring and gear
taper More than
80%
More than
80%
3. Apply O.D. of taper cone in gear with thin red lead,
tighten synchronizer ring firmly, and check for con-
tacted state.
E. Checking Clutch disc, Clutch plate, brake
disc for wear state
1. Using venire calipers, measure the thickness of
clutch disc, clutch plate and brake plate.
2. If exceeds allowable tolerance, replace it.
Sect. Specified Allowable Limit
Thickness of
clutch disc
Thickness of
clutch plate
Thickness of
brake plate
2.10 ~ 2.30 mm
0.083 ~ 0.091 in.
1.45 ~ 1.55 mm
0.057 ~ 0.061 in.
2.90 ~ 3.10 mm
0.114 ~ 0.122 in.
2.05 mm
0.081 in.
1.40 mm
0.055 in.
2.60 mm
0.102 in.