Cub Cadet 8404 User Manual

Page 68

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CHAPTER 2 8354/8404

2-46

D615-W02 May-2003

615W290A

615W289A

3) Crankshaft

(A) Flywheel

1. Install the stopper to the flywheel and loosen the

screw.

2. Remove the flywheel stopper and the flywheel.

(When reassembling)

•

Clean the end of crankshaft and the mating surface
of the flywheel.

•

Apply oil to flywheel screws.

•

Fit the flywheel hole to crankshaft hole and tighten
the flywheel bolts to specified torque.

NOTE:

•

Screw longer screws to the flywheel to carry It if
needed.

Tightening
torque

Flywheel

screw

98.1 ~ 107.9 N·m

10.0 ~ 11.0 kgf·m

72.3 ~ 79.6 lbf·ft

615W288A

(C)Piston ring and piston pin

1. Remove the piston rings with a piston ring replac-

ing tool.

2. Remove the piston pin.

(When reassembling)

•

Clean all the parts before assembling.

•

Heat the piston in approx. 80 °C (176 °F) of oil for 10
~ 15 minutes, when inserting the piston pin into the
piston.

•

Install the piston and connecting rod with the mark
FW on the piston to the flywheel and the mark on
connecting rod to the injection pump.

•

Install the piston rings with their manufacture’s
mark to the top of piston.

•

Install the expander in the oil ring with its gap oppo-
site to the gap of oil ring.

•

Install the top ring with its gap at 1.57 rad (90 °)
from the piston pin to the exhaust port.

•

Install the second ring and oil ring with their gap at
every 2.09 rad (120 °).

(7) Connecting Rod

(11) Expander Joint

(8) Connecting Rod Cap (12) Oil Ring Gap

(9) Casting Mark

(13) Manufacturer’s Mark

(10) Marks

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